DIY PID controller: Beta version

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JC in GB

Master of the Pit
Original poster
OTBS Member
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Sep 28, 2018
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Green Bay, WI
Good day all.

In my quest to put together a cheap PID controller for my smoker, I put together an Alpha version that worked on AC and was ugly as hell. Alpha prototype; make it work. Beta prototype; make it small.

Here are pics of my Beta prototype unit with mounted interface board.

All you need is a 12V wall wart, a BBQ guru fan, and a thermocouple or PT-100 sensor and you are set.

Regulates temperature to 0.1 degrees.

PID interface board.jpg


PID controller.jpg


PID controller in action using magnetic cell phone mount:

PID controller 2.jpg


Controller, interface board and PT-100 sensor: $20
 
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Good day all.

In my quest to put together a cheap PID controller for my smoker, I put together an Alpha version that worked on AC and was ugly as hell. Alpha prototype; make it work. Beta prototype; make it small.

Here are pics of my Beta prototype unit with mounted interface board.

All you need is a 12V wall wart, a BBQ guru fan, and a thermocouple or PT-100 sensor and you are set.

Regulates temperature to 0.1 degrees.

View attachment 398012

View attachment 398011

PID controller in action using magnetic cell phone mount:

View attachment 398013

Controller, interface board and PT-100 sensor: $20

Very cool. I have a spare SLC 500 with analog in/ out, digital in/ out, and a thermocouple card at work that will never be used because we upgraded to a compact Logix system. I have thought about using it to do something similar for fun.
 
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The AB slick 500 is a venerable controller. You could do a lot with that.

I like hacking together my own electronics assemblies. Helps me learn new stuff and can save me a few bucks potentially.

Going to test my beta prototype this weekend. Hope it works as planned as I am going to try and use for a competition on the 22nd....
 
Last edited:
The AB slick 500 is a venerable controller. You could do a lot with that.

I like hacking together my own electronics assemblies. Helps me learn new stuff and can save me a few bucks potentially.

Going to test my beta prototype this weekend. Hope it works as planned as I am going to try and use for a competition on the 28th....

Good luck, I hope it works well for you.
 
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here is the controller system with added battery and solar panel. Panel is 30 watts. I think I could have easily gotten away with the 20 watt panel. Box on top of battery is a solar charge controller.

20190629_073756~2.jpg
 
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