I picked up 2 sheets of expanded metal at Home Depot, they're smaller than 4x8. I had to cut the height to make sure the firebox door would close, then bent into L shape. I then had a friend tack weld together making the box. Works really well for long smokes,Where did y'all get the material to make the coal basket? Does it come in a 4X8 sheet?
I got mine local - there is a guy who works at a wine shop here who also sells smokers (go figure... lol), but most folks have to buy them on-line because almost nobody stocks them. Best thing to do is to find somebody doing free shipping, and/or a sale. If you have any issues Webber is really good about replacing anything damaged - I know of one person that recieved one and the middle body was out of round, and Weber sent them a new one with no hastle at all.Thanks for the advice JIR. I will sure look into that WSM. I love my MES for the convenience and it is good for most smokes for my wife, son, and myself, but when the rest of the kids and grandchildren come home it is a little small. I would be interested in knowing where you got yours, locally or online?
James
I know this is an old thread but just wanted to bump it to say I am experienceing the EXACT same thing. I'm not a total noob; I had a brinkmann smoke n pit that I did some very basic mods too. just got a new trailmaster LE and happened to see brinkman thermo's in the accessories section so I picked up 2 of them and immediately installed them. As I type this I'm in the midst of seasoning the smoker and the temps I'm getting from the 2 thermo's at the grate are easily 75 degrees lower than the stock thermo that comes with the unit. In some ways, I think this is a good thing. Most newbs tend to cook with too much heat so if they heat this rig up to 300 degrees on the stock thermo, they will be doing well. if they only go up to 225 on it, they could be looking at food poisoning!!!!
I bought the trailmaster this past week and set mine up this weekend and did a couple test runs...I noticed the stock thermo on top is nearly 100 degrees off the two I drilled through at grate level. Hopefully my plates will be done today and I will be able to get a more even and consistant temp across the grates, mine was runnig at about 15 degrees difference from box to exhaust. Of course it was about 24 degrees outside with I was seasoning her up.
Couple other words to note, check the mods section...highly recommend sealing it with Rutlands and getting a gasket for the fire box and smoke chamber doors, both mine leak like sieves. Best of luck...happy smoking!
again I realize this is an old post, but as someone who is also on a budget I'll share my personal insight.
Some of us don't have the skills and tools to do all of these mods that seem to be necessary to turn out a good product. So my question is, what type of horizontal charcoal/wood smoker can one buy out ot the box that will do the job without all the modifications? I have a 30" MES that sometimes is a little too small for when the whole family shows up or i'm cooking for a church function. I love the MES but I want a bigger smoker and need some recommendations.
Charcoal basket, took about 45 minutes to make once I got the right sheers to cut the metal. I already had the nuts, bolts and washers. It holds 8 lbs of unlit, 8 lbs of lit Kingsford charcoal, and 2 handfuls of wood. Originally I had it taller, but I cut it down a bit so I could fit the grill grate over it in case I wanted to cook hot dogs for the kids while I was smoking. I sit it on the bottom grate that comes with it to keep air under it and good circulation.