Thanks for all of your help. I just bypassed the thermal switch and nothing changed. I checked the thermal switch and there was no resistance, so I can probably reuse it if I can diagnose the problem. Tallbm--thanks for your help-it appears that the problem is the circuit board? I have no idea how to check that. Can you help me? Assuming I can confirm that the circuit board is bad, what am I looking at with regard to PID? I briefly looked at PID threads, and it seems like it will be a heck of a time commitment? I don' mind spending a bit more money, but I do mind the time. What kind of time do you think? Again, many many thanks, tallbm!
Flip the smoker onto it's back (preferably onto a table so it's elevated) so you can access the under side. There will be panels. You want to work in the panel that will have a circuit board or a black plastic box that has the circuit board init.
Once you access the circuit board you may notice burns, rust, or busted connectors/components. That would confirm that something is wrong down there but doesn't really help you fix anything. When something is wrong down there your option is to rewire around the circuit board (cut 4 wire ends and wirenut to make 2 wires) or run a cord directly to the heating element.
Then you can use a PID controller. I would buy a fully functioning one instead of building one.
How does the simple rewire and PID controller work???
Once you rewire (or run a cord directly to the heating element) the cord will supply power directly to the heating element but with no control.
You use a PID controller by dropping it's temp prove down the vent and clipping to the bottom rack of the smoker.
You then plug the MES rewired cord into the PID controller and the PID controller into the wall outlet.
You enter the smoking temp into the PID Controller and it will take power from the wall out let and feed to the smoker until the set temp is hit and held. That's it!
For a PID controller you can talk to
JC in GB
who is making some or buy this Auber PID that will work with any MES unit:
Auber Instruments, Inc. Multi Purpose Controller [WS-1510ELPM] - The WS-1510ELPM is a versatile temperature controller to have in your home. It can be used for various applications such as Sous Vide cooking, controlling an electric smoker, making yogurt, dough proofing, controlling the...
www.auberins.com
Rewiring to use a PID controller is pretty quick and if you buy a PID controller no time spent building one which is more costly with time + materials + tools versus just buying a complete one.
Finally a PID controller may cost some money but is less expensive than a new smoker AND will turn your golf cart of an MES into a Ferrari. It's like a whole new smoker and better than anything you could buy for under $1k
I threw a lot at you so let me know if you have any questions :)