Pk 100 smoke quality

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crash50458

Newbie
Original poster
Dec 31, 2025
7
3
Iowa
I purchased the PK 100 smoker probably 3 years ago for doing Summer sausage and a few other things. I’ve always had trouble getting quality smoke out of it using sawdust, always seems to be a grey color. I mix 6 cups of sawdust with 2 cups of water per instructions from pro smoker with the dampers 2/3 closed. I set the smoker to 140 degrees on the high wattage setting, also recommended to me by Pro smoker. Anybody with this smoker have any suggestions? I’ve thought about trying wood chips in the bowl instead of sawdust to see if this changes anything.
 
Welcome to the forum from ND.
Not familiar with that smoker at all but that sounds like saturating the saw dust way to much . Dampers on my smokers I run just about wide open, don't want that stale smoke hanging around in cook chamber.
I put zero water on my dust when used in my Amaz'n tray.
 
ARE YOU TALKING THE PK-100 MADE BY PS SEASONINGS. I HAVE THE CABELAS PRO MODEL100 MADE FOR THEM BY PS SEASONINGS, COMMERCIAL GRADE. I HAVE A CHOICE OF 625 WATTS OR 1250, TEMP RANGE 60º -250º. IS THAT WHAT YOU HAVE?

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Welcome to the forum from ND.
Not familiar with that smoker at all but that sounds like saturating the saw dust way to much . Dampers on my smokers I run just about wide open, don't want that stale smoke hanging around in cook chamber.
I put zero water on my dust when used in my Amaz'n tray.
Thanks for the welcome. The PK 100 produces smoke by setting a bowl full of dust or chips on an electric heating element. I’ve tried using dry dust but it burns the entire bowl in about 30 mins creating to much smoke. I can try leaving dampers fully open and see if that helps.
ARE YOU TALKING THE PK-100 MADE BY PS SEASONINGS. I HAVE THE CABELAS PRO MODEL100 MADE FOR THEM BY PS SEASONINGS, COMMERCIAL GRADE. I HAVE A CHOICE OF 625 WATTS OR 1250, TEMP RANGE 60º -250º. IS THAT WHAT YOU HAVE?

View attachment 729342
yes that’s the same thing
 
I would think trying something similar to the wood chip boxes used in gas grills might work.
Try filling your dust container with dry dust, or chips, and then covering it with foil, leaving only a small opening. Maybe even use several small slits for holes.
The idea being to heat the dust to smoking but not allow enough air to allow it to burn away.
 
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I purchased the PK 100 smoker probably 3 years ago for doing Summer sausage and a few other things. I’ve always had trouble getting quality smoke out of it using sawdust, always seems to be a grey color. I mix 6 cups of sawdust with 2 cups of water per instructions from pro smoker with the dampers 2/3 closed. I set the smoker to 140 degrees on the high wattage setting, also recommended to me by Pro smoker. Anybody with this smoker have any suggestions? I’ve thought about trying wood chips in the bowl instead of sawdust to see if this changes anything.
I'm not familiar with your setup either, but mixing 6 cups of dust with 2 cups of water sounds like you're making a sawdust paste. Something doesn't sound right here, or I'm not reading it correctly.

Chris
 
I'm not familiar with your setup either, but mixing 6 cups of dust with 2 cups of water sounds like you're making a sawdust paste. Something doesn't sound right here, or I'm not reading it correctly.

Chris
No you’re reading it correctly. This is what was recommended by the manufacturer when I sent them an email asking about my smoke problem. The instruction manual actually calls for 4 cups of water per 6 cups of dust.
 
I would think trying something similar to the wood chip boxes used in gas grills might work.
Try filling your dust container with dry dust, or chips, and then covering it with foil, leaving only a small opening. Maybe even use several small slits for holes.
The idea being to heat the dust to smoking but not allow enough air to allow it to burn away.
I’ve tried a pellet tube in there but doesn’t seem to produce much smoke flavor. Maybe I’ll try leaving it going for an additional hr
 
I'm not familiar with your setup either, but mixing 6 cups of dust with 2 cups of water sounds like you're making a sawdust paste. Something doesn't sound right here, or I'm not reading it correctly.

Chris


Here is a video showing there sawdust procedure
 
I'VE HAD MINE FOR OVER TWENTY YEARS, NEVER WHIPPED UP A BUNCH OF GOOP TO PUT ON THE BURNER LIKE THAT VIDEO SHOWS. THEY USED TO RECOMMEND SPRITZING A LITTLE WATER FROM A SPRAY BOTTLE ON THE SAWDUST BUT IT WASN'T NEEDED. TRY FILLING THE SAWDUST PAN WITH APPLE OR HICKORY CHIPS 3/4 FULL, LEVEL THEM OUT WITH A LITTLE SHAKE, AND WORM YOUR INDEX FINGER IN THE CENTER OF THE PAN UNTIL IT HITS BOTTOM, IT'S NICE TO DO BUT NOT ABSOLUTELY NEEDED. I SEE IN THE BOTTOM OF YOUR SMOKER THEY GIVE YOU A WATER PAN, THAT'S ALL THE MOISTURE YOU'D EVER NEED. YOU HAVE A REALLY NICE SMOKER, JUST USE THE CHIPS RIGHT OUT OF THE BAG, NO WATER.


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I KEEP MY WATTAGE ON THE 625 WATTS UNTIL I NEED MORE THAN A 165º SMOKE. THE PANS NEEDS TO BE CHANGED ABOUT EVERY 60-90 MINUTES, GETS PERFECT TBS. YOU CAN ALSO SET THE WATTAGE TO 1250 AND THE DESIRED SMOKER TEMP TO 250º, SMOKE BUTTS AND PRIME RIB ROASTS. I'VE NEVER CLEANED THE INSIDE WALLS OF MY PRO-100, DON'T TOUCH 'EM, THE BUILDUP WILL GIVE THE MEAT YOU SMOKE CHARACTER. YOU GOT A NICE RIG, I'VE SMOKED JUST ABOUT EVERYTHING ON MINE OVER THE YEARS, I HAVE THE "CLASSIC" MODEL.
 
I KEEP MY WATTAGE ON THE 625 WATTS UNTIL I NEED MORE THAN A 165º SMOKE. THE PANS NEEDS TO BE CHANGED ABOUT EVERY 60-90 MINUTES, GETS PERFECT TBS. YOU CAN ALSO SET THE WATTAGE TO 1250 AND THE DESIRED SMOKER TEMP TO 250º, SMOKE BUTTS AND PRIME RIB ROASTS. I'VE NEVER CLEANED THE INSIDE WALLS OF MY PRO-100, DON'T TOUCH 'EM, THE BUILDUP WILL GIVE THE MEAT YOU SMOKE CHARACTER. YOU GOT A NICE RIG, I'VE SMOKED JUST ABOUT EVERYTHING ON MINE OVER THE YEARS, I HAVE THE "CLASSIC" MODEL.
Thank you Ray, I will try your advice. I will say the most difficult thing I've found with this smoker is the conflicting advice pro smoker gives out from there recipes. The wet sawdust is one of the examples. When I email pro smoker on advice they tell you something totally different from what they post on their website. When talking about my smoke problems they said to never use the low wattage setting, always smoke at 140 degrees on the higher wattage setting but like I said that burns up the sawdust pretty quick. I will try the wood chips instead of the dust like you recommended. Do you put foil over the bowl to prevent any of the chips from actually igniting? Ive also thought about maybe changing that stainless bowl out for a cast iron pan because those stainless bowls don't seem to last
 
THE BOWL THAT COMES WITH THE SMOKER IS FINE, LEAVE IT. NO FOIL OVER THE CHIP PAN, THE BOTTOM TRAY WILL AVOID ANY FLARING. THE GUYS AT PS ARE PRETTY GOOD ABOUT RESPONDING BUT SOME OF THEIR RECIPES HAVE CHANGED QUITE A BIT OVER THE YEARS. HERE'S A COUPLE OF THREADS FROM OLD COOKS WHEN I FIRST CAME HERE, A FEW GUYS DIDN'T THINK I KNEW WHAT I WAS DOING, THEY GOT STRAIGHTENED OUT BY POPS AND DIGGING DOG. I'VE BEEN AT THIS A LONG TIME, HAVEN'T POISONED ANYONE.............YET!. I DO GIVE THE SAWDUST A LITTLE SPRAY NOW AND THEN, JUST A COUPLE LITTLE SQUIRTS OF SPRAY, NOTHING LIKE IN THAT VIDEO. CHECK OUT THESE OLD POSTS, IT'LL PRETTY MUCH EXPLAIN HOW I USE TEMPS ON THE PRO-100. ANY QUESTIONS I'M ALWAYS AROUND, FEEL FREE TO ASK. RAY


 
THE BOWL THAT COMES WITH THE SMOKER IS FINE, LEAVE IT. NO FOIL OVER THE CHIP PAN, THE BOTTOM TRAY WILL AVOID ANY FLARING. THE GUYS AT PS ARE PRETTY GOOD ABOUT RESPONDING BUT SOME OF THEIR RECIPES HAVE CHANGED QUITE A BIT OVER THE YEARS. HERE'S A COUPLE OF THREADS FROM OLD COOKS WHEN I FIRST CAME HERE, A FEW GUYS DIDN'T THINK I KNEW WHAT I WAS DOING, THEY GOT STRAIGHTENED OUT BY POPS AND DIGGING DOG. I'VE BEEN AT THIS A LONG TIME, HAVEN'T POISONED ANYONE.............YET!. I DO GIVE THE SAWDUST A LITTLE SPRAY NOW AND THEN, JUST A COUPLE LITTLE SQUIRTS OF SPRAY, NOTHING LIKE IN THAT VIDEO. CHECK OUT THESE OLD POSTS, IT'LL PRETTY MUCH EXPLAIN HOW I USE TEMPS ON THE PRO-100. ANY QUESTIONS I'M ALWAYS AROUND, FEEL FREE TO ASK. RAY


Another question Ray. Do you always run both dampers 1/3 open when smoking? Most of the Pro Smoker recipes call for 2 hrs of smoke then removing the pan. Do you leave the smoke on for longer for things like summer sausage and brisket? Ive been doing the 2hrs and haven't been to happy with the smoke profile
 
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