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So many people love a good holiday ham. My family gatherings are so large that we have ham at both Thanksgiving and Christmas along with whatever dishes other people bring. No food is wrong to in addition to the traditional ham and turkey dishes.

This is a very detailed "How To" on making an amazing, yet simple Holiday Ham using the very affordable Pork Shoulder/Pork Butt/Boston Butt cut of meat instead of the giant less available pork back legs.
The flavor and texture is no different than ham from the back leg. This approach simply makes doing a ham yourself a very possible reality! :)

Summary:
To make this ham you must:
  1. Measure and Mix up the liquid Cure (this makes ham taste like ham and not a pork roast)
  2. Cure for 5-7 days
  3. Smoke & Cook the Ham
I will break down into the following sections to cover Equipment, Ingredients, Cure Measuring Process, and Smoking & Cooking Process.

Heads up, there is some minor addition involved and some conversion from pounds to grams involved to figure out the amount of ingredients needed.
Good news is I provide a link to a good online calculator. If you are intimidated with numbers or uncomfortable with them then the calculator should help but if it doesn't then you can simply buy about an 8 pound pork shoulder and follow my numbers provided below :)
Calculator: http://www.diggingdogfarm.com/page2.html

What You Need

Equipment/Tools/Containers:
  • Blender
  • Measuring Pitcher or Measuring Cup for water (either works)
  • Marinade Injector Syringe (I get mine from Tony Cachere's brand injectiable marinades and just keep and reuse it but any marinade syringe will work)
  • Food Grade Bucket can hold 3 gallons or more (my bucket was from a supplement product that held 12 pounds of powdered supplement so I saved it for these tasks)
  • Food Scale that can measure grams
  • Refrigerator with room to hold the bucket and shoulder for 5-7 days
  • Smoker and Meat Thermometer
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Meat and Ingredients:
  • 1 Gallon of Water
  • 1 - Pork Butt/Pork Shoulder/Boston Butt (all the same cut of meat)
    • Note: I recommend 8 pounds or less if you plan to make it before the holidays, vac seal and reheat for the meal. Over 8 pounds is so large that they cannot fit in the big vac seal bags and you have to cut about 1/3-1/4 of it off to fit in the bag
  • Cure #1 also known as Prague Powder #1 (this is required to get the ham flavor and texture, if you omit you will get roast pork not ham)
    • Note: in the USA it is 6.25% sodium nitrate. In other countries you may have different measurements but this assumes 6.25% sodium nitrate and 156pp being used to cure
  • Salt
  • Sugar or Splenda/Sucralose (the conversion ratio between the two is, 0.125 gm of Splenda for every 1 gm of Sugar)
  • Whole Clove (optional but helps give great flavor)
  • Whole Star Anise (optional but helps give great flavor)
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Cure Measuring, Mixing, and Curing Steps:
You must use Cure #1 (Progue Powder #1) at 6.25% nitrate and 156ppm. If you are in the USA just buy a cure #1 salt and you should be fine. If not in the USA then make sure to adjust your nitrate level and hit 156ppm (not a trivial task).

If you don't want to calculate your cure and ingredients then buy a pork shoulder that is 7.8pounds-8.2pounds in size and use these numbers:
  • 1 Gallon of Water
  • about 8 pound Pork Butt/Pork Shoulder/Boston Butt
  • Cure #1 or Prague Powder #1 - 18.5gm
  • Salt - 109gm
  • Sugar - 74gm (or use 9.4gm of Splenda/Sucralose)
  • 1 Whole Clove (optional)
  • 1 Whole Star Anise (optional)

How to Calculate for any weight of Pork Shoulder:
This will allow you do any amount of pork shoulder
  1. 1-Gallon of water weighs 8.35 pounds which is 3787.5gm (grams makes math easy for measuring)
  2. Weight your pork shoulder and convert to grams. Mine above was 7.990 pounds which is 3624.2gm
  3. Get Total Weight= water weight + pork shoulder weight
    • Total Weight for the pork shoulder listed above = 3787.5gm + 3624.2gm = 7411.7gm
  4. Easy Mode Time: Use Digging Dog Calculator to convert pounds to grams and easily calculate the amount of Cure#1, Salt, and Sugar needed for your ham.
    • Calculator: http://www.diggingdogfarm.com/page2.html
    • Enter Total Weight into "Weight of Meat in Grams" (Use total weight not meat weight, you have to calculate for total weight)
    • Change "Salt % Desired" to 1.7
    • Click "Calculate the Cure" button to get amounts needed for Cure #1, Salt, and Sugar
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  5. Measure out your Cure #1, Salt, and Sugar values given by the calculator
  6. Add to Blender and blend until dissolved fairly well:
    • 24 fluid ounces of water (room temp NOT HOT! Water too hot will kill the cure #1)
    • Cure #1
    • Salt
    • Sugar
  7. Pour liquid from Blender into the Food Grade Bucket
  8. Pour remaining 104 fluid ounces of Water into the Food Grade Bucket and mix liquid around a bit
  9. Add 1 Clove and 1 Star Anise to Food Grade Bucket
  10. Add Pork Shoulder to the Food Grade Bucket
  11. Mandatory Step: Use the Marinade Injector Syringe to draw the liquid from the bucket and inject liberally into every side of the Pork Shoulder about 1-1.5 inches apart (you cannot overdue this so go wild; you must do this step because the meat is too thick for cure #1 to travel all the way to the center on it's own)
    • IMPORTANT: Also be sure to inject liquid ALL ALONG THE BONE. Both Parallel with the bone and Perpendicular to the bone like so:
      jyCPEqk.png
    • Injecting means you will do so to ALL sides 6 sides of the pork shoulder; Inject 1-1.5 inches apart ALL OVER each side of the pork shoulder
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  12. Prevent the pork shoulder from floating by weighting it down. I used a sealed gallon ziplock bag with water and ice and placed it on top to keep the pork shoulder submerged.
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  13. Cover the bucket and put in a fridge and leave for 5-7 days (I use my garage fridge for this)
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  14. After 5-7 days the Pork Shoulder is cured and ready to smoke/cook. Injecting all over greatly speeds up cure time and is mandatory.
Smoke and Cook the Ham:
  • After 5-7 days of curing the Pork Shoulder is ready to Smoke and Cook (smoking and cooking happens at the same time)
  • Pull the cured Pork Shoudler from the liquid and discard the liquid. There is no need to rinse the cured Pork Shoulder but if you just can't keep yourself from rinsing it then that will be fine hahaha.
  • Smoke at 275F degrees (135C degrees) and apply smoke
    • For Smoke, I go 65% Hickory, and then equal parts Cherry and Maple for the rest of the wood
  • The Pork Shoulder Ham is done when it hits anywhere 150-160F degrees Internal Temp (65-71C degrees)
    • I prefer 150F/65C over higher temps, and it may take approximately 1hr 5min per pound to get into the ball park of these temps so estimate 1hr 5min per pound + 3 hours to hope you finish in time to eat. If you finish early just tightly double wrap in foil and tightly wrap with 3 bath towels then set it on the counter/table for later. It should hold for 2hrs or more and be ready to slice and serve when you unwrap.
    • Note: if you are not in the USA , or you have pork micro parasite concerns then cook to minimum 165F/73.9C degrees Internal Temp to ensure the meat is safe for consumption
Pork Shoulder Ham should look like the following:
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If you made it this far then I congratulate you hahaha :D
This should cover making a Ham from a Pork Shoulder and this works for actual pork back legs as well but those are harder to come by and often more expensive throughout the year where Pork Shoulders are often on sale for great prices.

Happy Holidays and best of luck on your Ham! :D
 
Nice write up Carlo. I love butt hams.
Thanks! yeah they are great. I already have my 2nd 8 pounder in the freezer to prepare later for the Christmas Ham. They are on sale in the area for $0.97/lb right now at Tom Thumb/Albertsons stores.
thanks for sharing this! bookmarked
Thanks! I hope it comes in handy for you :)

Awesome!
I use Pop's brine with pickling spice.
Inject, inject, inject....View attachment 648806
Thanks!
Yeah Pop's brine has all the right stuff.
One of my main goals was to remove any mystery on how to calculate the correct amounts of Cure#1, salt, and sugar for curing as well as opening up people's minds to the idea that a ham can be done from a pork butt which is much easier to do versus a back leg of a pig.

I really like the idea of adding stuff like orange peel/zest and other stuff but kept it pretty simple. I added in the clove and anise info as well since it is a great addition and took me some effort to get in the ball park with how much is needed so it's there too :D

I sure do love the flavor of a ham from scratch at home! :D

I need a garage fridge!
Thanks for sharing and Happy Thanksgiving!
Thanks and Happy Thanksgiving!
Yeah the garage fridge is a game changer. Mine is mostly empty (except some waters and a few drinks) but that's because it's the extra fridge space I need ready to go for meat processing, curing, etc. etc.

It helps me with soooooo many things!
 
Thanks! yeah they are great. I already have my 2nd 8 pounder in the freezer to prepare later for the Christmas Ham. They are on sale in the area for $0.97/lb right now at Tom Thumb/Albertsons stores.
I picked one up today. Going to go ahead and cure than freeze until Christmas I think. All ready have a Brisket thawing.
 
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Here's my ham I'm taking to Thanksgiving tomorrow!

Cured for 6 days, per instructions in initial post.
7.88/lbs Pork Shoulder, bone in.
Smoked with 60% Hickory, 20% Cherry, and 20% Maple wood for smoke flavors.
Smoker temp 275F degrees.
Pulled when internal meat temp was 154F degrees, took 5-6.5 hours or so, can't exactly remember.

Reheating tomorrow for 2 hours or so at 350F in the oven to take to thanksgiving.

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I am making my first Easter ham using this recipe. Thank you for breaking it down and making it easy. The important thing for me is not to freak out over the process. The heaping tablespoon of cure #1 to one gallon of water and injecting it like a psycho is key. Everything else is cake.

Thanks tallbm!

B
 
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I am making my first Easter ham using this recipe. Thank you for breaking it down and making it easy. The important thing for me is not to freak out over the process. The heaping tablespoon of cure #1 to one gallon of water and injecting it like a psycho is key. Everything else is cake.

Thanks tallbm!

B
No problem, you will love how it tastes!
Also, when you say "heaping tablespoon of cure#1" you did measure it out according to the weight of the water + weight of the meat correct?

I ask because I don't want you getting sick if you used way too much or the curing process falling short by not having enough cure#1 :)
 
It's almost Thanksgiving and I just put two 10 pound pork butts to cure. Will be smoking it in a little more than a week's time! :D
 
Carlo, can yours be adapted to "cure in the wrapper" using just an injecting needle? (For those of us with smaller refrigerators?)

And can anyone comment on the relative differences between this simpler brine and Dave OMak's one with vegetable stock and sodium tripolyphosphate (STPP)?
https://www.smokingmeatforums.com/threads/ham-easy-peasy-no-mess-disclaimer-money.276489/
(Although the "cure in the wrapper" approach is what really caught my eye with this old post.)
 
Carlo, can yours be adapted to "cure in the wrapper" using just an injecting needle? (For those of us with smaller refrigerators?)

And can anyone comment on the relative differences between this simpler brine and Dave OMak's one with vegetable stock and sodium tripolyphosphate (STPP)?
https://www.smokingmeatforums.com/threads/ham-easy-peasy-no-mess-disclaimer-money.276489/
(Although the "cure in the wrapper" approach is what really caught my eye with this old post.)

Mine should be able to be adapted to "cure in the wrapper".

When doing so it basically becomes the same thing as Dave's 10% injection.

Dave's liquid weight is 10% of meat weight.
Salt is 2% of the meat weight. (Mine would be 1.65%-1.75%)
Sugar is 1% of the meat weight.
Cure is pretty much measured out for 10 pounds of meat weight.

So you should be able to calculate out what you need and do an "in the wrapper" injection.

If the "in the wrapper" approach stars to fall apart I think removing from the vac seal, putting in a food safe bag, injecting all over, and wrapping tight with a twist tie or a zip tie would accomplish the same thing.

I'd still set it in a pan or a bucket of some kind in the fridge in case it leaks out.


As for the Vegetable stock, it's more flavor.
I believe STPP helps with tenderness and juiciness of the meats. I've never had an issue with tenderness or juiciness with pork buts taking them to like 150-153IT for this.

Let me know if this helps :D
 
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...Let me know if this helps :D
Helps a lot. Price alone makes this very attractive. And store bought hams just don't seem to be as good as they used to. I want to try my hand at this.
Thanks!
 
Helps a lot. Price alone makes this very attractive. And store bought hams just don't seem to be as good as they used to. I want to try my hand at this.
Thanks!
You will spoil yourself once you do this. Especially at this price point lol.
Holler if you have any questions or need any help :D
 
Holiday hams from pork butt done!
Both were just over 10 pounds. Only thing I did different this year was that I threw the clove and star anise in the blender when I dissolved the cure, salt, etc. with water. This gave more clove and anise flavor but the ratios were still right on!

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Cut the shoulder blade bone out (it has to be cut out, can't be pulled)
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Couldn't help but eat this chunk when it was fresh and hot out of the smoker :D
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It is fantastic! Tomorrow morning I'll warm up the one I didn't remove the bone from and take it to the parents house for Thanksgiving. The other will get put on the slider and turned into ham slices and vac sealed :D

Happy Thanksgiving, and best of luck on your cooking adventures :D
 
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