Hello all -
Long time lurker, here and elsewhere, first time poster. I have been designing/dreaming about a multi-purpose outdoor cooker for a few years, and it's finally time to put it together. I am hoping to get some guidance on my design, and plan to post pictures of my progress though the build.
Design
The pit's design should allow for a few priorities:
The red outline shows what is completed - a 48" x 48" x 28" brick square on a poured concrete footer. The open space in the outline is a planned open space and can reconsidered. For clarity, I labeled the following parts of the design:
Here's the stuff I am looking for input on:
Fire boxes: I am not a skilled mason. Instead of the traditional fire brick interior for the fireboxes, I am planning to make molds and cast them from refractory concrete and mortar them to the concrete floor and brick wall. Any considerations here?
Grill airflow: Sort of at a loss here - I was going to go with boring out pluggable holes where the brick meets the body of the WSM, but I don't know if that's enough. Also considered adding some piping for intake at the base, but much of the rest of the design complicates that. Open to suggestions.
Adjustable grates: Any feedback here is useful. My solution feels overengineered, but I haven't been able to figure out a simple alternative
Hot smoker airflow: The current design uses a cinder block in the base of the smoking chamber turned on it's side (to expose the holes as pathways for air/heat) and mortared into the firebox as the opening. Two concerns here. First, is that enough of an opening? If not, should I plan to invert 2, OR should I cast the opening as apart of the firebox and mortar the cinder block base around it? Second, would it be useful to add a steel baffle at the base of the smoking chamber to evenly disperse heat?
Smoking chamber: I am going to build the smoker box from untreated wood and mechanically connect it to the base with anchor bolts set in mortar. I do not have any concerns about the temperatures in the chamber potentially igniting the wood - should I? To maintain temperatures, I planned to of course seal all of my gaps, and use a double walled box with an interior layer of rockwool. Is that overkill? If not, should I do the same thing in the roof?
I'll post pics as I work on the build - first up, pouring fire boxes!
Long time lurker, here and elsewhere, first time poster. I have been designing/dreaming about a multi-purpose outdoor cooker for a few years, and it's finally time to put it together. I am hoping to get some guidance on my design, and plan to post pictures of my progress though the build.
Design
The pit's design should allow for a few priorities:
- Cooking with wood - no part of this build considers alternative fuel sources like charcoal, propane, etc
- The ability to adjust the grill grate height, mid-cook without sacrificing a grill lid
- Hot smoke up to ~350 and cold smoke at, or below 90
The red outline shows what is completed - a 48" x 48" x 28" brick square on a poured concrete footer. The open space in the outline is a planned open space and can reconsidered. For clarity, I labeled the following parts of the design:
- Grill chamber - The circle is the middle section of a 22" WSM. I'm planning to remove the interior hardware, set it into a base of sand to level it, add a removable fire grate, and place the WSM drip pan into the bottom as a removable ash catcher. The other benefit of using the body of the WSM is I can also use the lid of the WSM. Haven't figured out the ideal setup for getting air into the chamber yet.
- Grate height adjusters - This is still a little hair-brained, but I am considering casting a 2 in slab with a hole to set in the WSM. In each corner of the slab, I'd set in a hook to hold a link of steel coil chain that would run though an opening in the slab (thinking about setting in a little piece of pvc to ensure for easy slide), through a hole in the WSM body, and would hang the grate from it. In this way, I can ensure a tight fitting lid and grate adjustability when hot.
- Fire box: Cold cmoker - Using Feldon's calc, a square firebox intended to maintain a small fire
- Cold smoke passage - A thin-ish, 4 in metal tube connected to the back of the firebox, then routed into the external smoking chamber
- Fire box: Hot smoker - Using Feldon's calc, a square firebox intended to maintain smoker temps of 225-325
- Smoking chamber/chimney - A wooden box anchored to a base of cinder block with a stove pipe chimney
Here's the stuff I am looking for input on:
Fire boxes: I am not a skilled mason. Instead of the traditional fire brick interior for the fireboxes, I am planning to make molds and cast them from refractory concrete and mortar them to the concrete floor and brick wall. Any considerations here?
Grill airflow: Sort of at a loss here - I was going to go with boring out pluggable holes where the brick meets the body of the WSM, but I don't know if that's enough. Also considered adding some piping for intake at the base, but much of the rest of the design complicates that. Open to suggestions.
Adjustable grates: Any feedback here is useful. My solution feels overengineered, but I haven't been able to figure out a simple alternative
Hot smoker airflow: The current design uses a cinder block in the base of the smoking chamber turned on it's side (to expose the holes as pathways for air/heat) and mortared into the firebox as the opening. Two concerns here. First, is that enough of an opening? If not, should I plan to invert 2, OR should I cast the opening as apart of the firebox and mortar the cinder block base around it? Second, would it be useful to add a steel baffle at the base of the smoking chamber to evenly disperse heat?
Smoking chamber: I am going to build the smoker box from untreated wood and mechanically connect it to the base with anchor bolts set in mortar. I do not have any concerns about the temperatures in the chamber potentially igniting the wood - should I? To maintain temperatures, I planned to of course seal all of my gaps, and use a double walled box with an interior layer of rockwool. Is that overkill? If not, should I do the same thing in the roof?
I'll post pics as I work on the build - first up, pouring fire boxes!