Binfords horizontal double barrel smoker

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Binford 6100

Meat Mopper
Original poster
Apr 30, 2018
234
209
So I have been wanting a dedicated smoker for a while now. I didn't like how cheesy and flimsy many smokers on the market where, and the the quality Ones cost too much for my blood.

In a past life I was a fabricator/welder so it was naturally a thought to build my own.
I like the style of the 55 gallon drum smokers for the Simplicity and ease of the build.
I also wanted something that wasn't too heavy, that didn't need a dedicated dolly or trailer.

About 20 years I had bought a 55 gallon barrel for a cheap heater for a shop.
I never got around to using it. So I thought it would be a great start for the firebox. So after i rescued it from 20 years of storage in the back of an old cattle shed, i then went and found a couple food grade barrels for the top. I used a cast iron double barrel kit to get them together, and I used some HVAC pipe for the vent stack.

Since I dabble in wood working as well I found some wild cherry wood I had harvested from my family's farm a few years ago. This will serve as a handle for the lid. And I cut and routered some pieces to connect the two cast iron stands for the double barrel kit. And while I was at it I built some staves for the bottom stand, just to add some visual interest and pull the horizontal handle and stand connecters together.

I then found a few hook and loop latches off Amazon to keep the lid down. I used some fireproof felt for a lid seal, and some gate hinges from the hardware store. Also I'll mention that the lid is cut from the third barrel.

Then, I welded some angle to the sides for a shelf and some support for the 50 inch vent stack. I used a tall stack to help with the smoke scavenging.

Finally, I welded some flat bar to the sides for some grill gate. And built a shelf to hold some fire bricks in the top.

I am hoping it will hold some heat in case of low spots in smoke heat or help maintain temp in temp spikes. I also have firebrick in the firebox barrel.

The firebrick shelf will also help in providing a flat spot for dripping trays.
Whew! I think that's it! I still need to pop in a thermometer that I seemingly misplaced and finish my front shelf. But other then that fired it up for the test fire tonight.

Now, on with the pics.
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Finally I built a small spot with some retaining block and pavers at the edge of a woodline to keep it in a permanent spot and out of the way. Not my best work but it will work for now.
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Now I finally got the seasoning fire out of the way, I finally get to see it making smoke!
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A couple of the inside.
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Finally the view from my deck. Something tells me that the Webber is jealous.
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Thanks guys, I can't wait either, life has been busy so it's taken me long then expected, probably a month since I made the first cut.
Hopefully this week.
I see this morning it has seasoned up well. So I think it's ready to go.

GMC2003, I'm a pretty hardcore Chevy/GM guy, so I have to represent, when I put those windows in. They look cool when I'm out burning the late night oil, wrenching on my stuff.
And yes that's a studebaker lark in my avatar. Just to prove that I do like other cars. But it will Soon be gm powered.
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Trivia: Tim Allen picked the name "Binford" as an homage to Tom Binford, long time Chief Steward of the Indy 500.

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Well the smoker is finally finished!
I took some of that same wild cherry and glued up a butcher block shelf.

Here's a quick test fit.
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Once that looked good I put a 45 chamfer around the outside with a router. Tossed on some food grade oil and mounted it up.

( Not sure how that food grade oil will hold out to the weather)

I left one side long to act as a side shelf and a place to hold the BBQ guru, once I dive off that diving board.

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Now on the the final touch. As my name says binford 6100. Well folks, I introduce you to the Binford 6100 smoker.
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Finally I needed to do a test run on the shelf.
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Beer didn't fall over so I guess that's a win.
Thanks for reading my build fellows.
 

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Love this contraption!

Thanks!

I finally found my thermometer I had acquired about 2 years ago. So I tossed that on this afternoon.
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I also order another thermometer for the bottom Barrel. This will get me through until either I get a BBQ Guru cloud or a flame boss 300.


I also picked up a couple Yardbirds at the local grocery. Going put them in a brine for a day or so before I smoke them up on Saturday!
 
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This looks good... let me caution you on over brining those yardbirds.. I wouldn't brine for more than 12 hrs or they tend to get to salty ... good luck with your new rig ...
 
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This looks good... let me caution you on over brining those yardbirds.. I wouldn't brine for more than 12 hrs or they tend to get to salty ... good luck with your new rig ...

Well the recipe I was going off of was 8-12 hours.
I guess I was meaning "day" as loosely meaning overnight.
But none the less, anyone got a good recipe for brined and smoked chicken?
 
Doing some "tunning" with a loaf of white bread tonight. And I am finding I am about 50 degrees difference between one barrel and another.
 
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