300 gallon fuel drum trailer build

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mack82

Newbie
Original poster
Jul 21, 2012
3
10
I will try to give you a short introduction. I love food and my best buddy loves food too. He makes some awesome deer jerky and deer summer sausage. He has a small standup propane smoker that he is getting really good with. Every year in December, he has a big chicken stew for his wife's birthday. We get together and eat often. I am the propane grill cooker. I cook that way a lot (at home/church/other peoples shindigs).

About 3 weeks ago I went with my wife to her 10 year reunion. The guy cooking had an oval drum made into a 2 burner propane grill on a trailer (super nice). I told my buddy about it and then our minds starting turning and we decided to give it a go at a wood/charcoal grill/smoker/cooker.

We went to a cookout over at a guy's from church. He is a farmer boy and had an old fuel tank that he said we could have (nothing has been in it for about 9 years he said). He also gave us a rear end from an old Ford for us to build our trailer with but my buddy found us a trailer for $40 that we are going to mount it on.

This is what we are planning to do:
Barrel: It measures 5' 2” across (the barrel rounds on the end that pooches out an inch on each side) and 3' diameter. We are wanting to do a little less than a ¼ lid. We want to make the grate into 2 grates that we can pull out one at a time. We are going to add to the 2 existing pipes for the smoke stacks. We are thinking about doing a opening at both ends for adding wood/charcoal (2 questions: 1) should we do both sides or just one? 2) how big should we make the hole(s)?

Trailer: I have not measured it yet but I would say it is about 5x8. We are going to take off the old wood floor and put new wood down (to haul wood/coal/tools/etc and cooker). We would like to cut the end of the the trailer back some so with cooker would be sitting right above the axle (or would it be OK not to cut it and still put the cooker on the tail end?).

I will post pictures and give updates as we go. It may take us a little bit because of our different work schedules so bare with us. I'm sure that we will have questions and I know yall have the answers. Yall are the experts so advice is appreciated. We are not wealthy (yet) so the less we spend, the better but we don't want to half butt it either. We are not going to be in competitions with this thing we just love eating and cooking and we love others enjoying our food and hanging out with us! Thank again guys for all the help and suggestions!








For more pictures:

http://www.thesmokering.com/forum/viewtopic.php?t=59467
 
Mack, morning and welcome to the forum....  I love watching smokers come together...  I'm in for the build... 
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....

Dave 
 
Barrel: It measures 5' 2” across (the barrel rounds on the end that pooches out an inch on each side) and 3' diameter. We are wanting to do a little less than a ¼ lid. We want to make the grate into 2 grates that we can pull out one at a time. We are going to add to the 2 existing pipes for the smoke stacks. We are thinking about doing a opening at both ends for adding wood/charcoal (2 questions: 1) should we do both sides or just one? 2) how big should we make the hole(s)?


Trailer: I have not measured it yet but I would say it is about 5x8. We are going to take off the old wood floor and put new wood down (to haul wood/coal/tools/etc and cooker). We would like to cut the end of the the trailer back some so with cooker would be sitting right above the axle (or would it be OK not to cut it and still put the cooker on the tail end?).

Welcome Mack! If I understand you correctly, are you intending to do more of a direct cooking process and shoveling coals into what would be the cooking chamber? If so, I would add hinged doors on both sides big enough to get a shovel load of coals in.

With the trailer you are going to want a 60/40 weight distribution with the 60% being in front of the axle, along with enough tongue weight so it pulls well. Tom37 has posted a method for finding the tongue weight on here somewhere using nothing more than a bathroom scale, some blocks of wood and a 4x4.
 
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Thanks Dave and Solar! I will look for that from Tom37! We are going to work on it some Saturday so we will put some new pictures up Sunday! Thanks guys!
 
quick question for you...  I too am building a smoker with almost the same tank.  Did you grind out the rust and liner inside the tank?  I have been grinding it off of mine but after looking at the inside of several other smoker builds, I have found that alot of people are just burning a good hot hedge fire inside then after seasoning it a few times, they aren't worried about the interior. 
 
When I built mine, I made sure and wire brushed or wire wheeled the inside pretty good for heavy rust, the burn will help burn out any other contaminants or left over residue from the previous inhabitant of the tank. 
 
It looks like there is some sort of protective liner under the rust. Should I be worried about this or will a couple big hedge fires take care of it?? I have a big old deisel fuel tank. Don't think there has ever been anything in it, it's pretty clean.
 
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