you said you flipped them ????Yesterday I made a bigger batch (16#). I took the original recipe and multiplied all ingredients by 16 with the exception of water and MTQ. For the 16# batch I used 1C MTQ and 5C water (Tried 4 but it wasn't quite enough to run through stuffer easily).
I also changed the temps and times. Since I was unable to let the links dry in the refrigerator overnight, I placed them in the smoker, door unlatched, for 2 hours @100. Then I added 4oz of hickory chunks and increased temp to 150 for 2 hours. Flipped all links and increased temp to 170. Checked IT 2 hrs later - 140 another hour - 155
The end result is much better than the test batch. The consistency is where it's supposed to be. The cheese is still in chunks throughout the links. The seasoning is about right (although for myself I would increase pepper or add cayenne or something to spice it up, and I would increase garlic). My only complaint at all would be the color of the links. The ends closest the heat source at the beginning of the smoke cycle are nice mahogany, the other ends are light brown (casing looks like it got little smoke). I noticed this 2 hours into smoke cycle, that's why I flipped them but it didn't help... The good news is the smoke flavor is throughout the link so it's just a color issue.
I have 1/2 the batch left to smoke tonight. I'm going to go back to the original temps and times and see how that turns out.
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I have always hung my sausage using a wooden dowel rod inside the smoker. I start at 120 and go in increments up to 170 pulling the sausage out at an IT of 165 and then directly into an ice bath to set it.