Hopper fire

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Gog

Newbie
Original poster
Jan 6, 2026
6
4
Sorry if this is an old question but I need help. Have a zgrill smoker. Used it several times then my hopper pellets ignited. Any ideas?
 
Was it a fire during your cook or on shutdown? So you made sure to clean all the dust and everything out of the burn pit after every coulle of cooks? I don’t have too much pellet experience but the ones I’ve had I was surprised how much dust builds up.
 
Was it a fire during your cook or on shutdown? So you made sure to clean all the dust and everything out of the burn pit after every coulle of cooks? I don’t have too much pellet experience but the ones I’ve had I was surprised how much dust builds up.
During a cook. Cleaned with shop vac right before ignition.
 
During a cook. Cleaned with shop vac right before ignition.
thats very concerning. I think most back burns I have read about were at shut down. Is your ZGrill old? Maybe reach out to them and see what they have to say?
 
Had some issues with my Camp Chef pellet grill if I do a straight shutdown from high temp. The fire seems to want to work back to the hopper.

Now I just dial the temp back with it running, then do the shutdown. Never have had an issue during a cook though.
 
Had some issues with my Camp Chef pellet grill if I do a straight shutdown from high temp. The fire seems to want to work back to the hopper.

Now I just dial the temp back with it running, then do the shutdown. Never have had an issue during a cook though.
I do this after all high temp cooks just to be safe. I like to get it cooled down to 200-225 before starting the shutdown. Read up on back burns quite a bit before buying a pellet. This just seems like a good practice.
 
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I do this after all high temp cooks just to be safe. I like to get it cooled down to 200-225 before starting the shutdown. Read up on back burns quite a bit before buying a pellet. This just seems like a good practice.
Makes shutdown take a little longer but I have had burn back happen when going straight to shutdown from high temp.
 
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Never had a hopper fire or even a burn back up the auger tube. I only tried a high temperature run once and that wasn't satisfactory so everything has been under 300° since.
Have you tried running it again to make sure the auger feeds and the fan runs?
 
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