Hatch chili & cheese smoked sausage

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73saint

Master of the Pit
Original poster
OTBS Member
SMF Premier Member
Mar 8, 2017
2,016
2,265
Near New Orleans La
I started a new job back in February, so my cooking and meat making time has diminished a great deal. I have been itching to do a batch of sausage. I have a bunch of .77/lb Boston butt, and about 25lbs of venison remaining from last season (unusual). It’s hatch chili season and my wheels have been turning to do a jalapeño cheese-esque smoked sausage. So Friday night I pulled about 25lbs of pork and venison from the freezer, and got my ingredients ready. Everything was already in house. Got my 32-35mm hog casings soaking, and pulled my dry ingredients. I combined a few recipes so I’ll just list what I used, as I go. My dry ingredients were salt(160g), pepper(45g), oregano(10g), cumin(25g), paprika(45g), onion powder(45g), garlic powder(45g).
I also made a red chili sauce to add to the meat mix. I just toasted 20 dried guajillos, then added them to boiling water and steeped for 30 minutes. Then blended 2 cups of the steeped water, all peppers, 1 onion, 4 garlic toes and 1tsp of salt & cumin each. Then I strained it and set it aside. Made 4 cups of red chili sauce. Finally, 5tsps of cure #1 & 4oz of carrot fiber would go into my mix, along with 2lbs of high temp cheddar and a whole lot of fresh, roasted hatch chili’s!!
Grinded all my meat Saturday am, made my chili sauce, and roasted about 5-6lbs of hatch chilis. Stuffed all my sausages, cleaned my equipment and got my links ready for smoke Sunday. I was worn out!
Sunday morning, I got my Lang Fatboy up to 130 degrees with charcoal and pecan wood from my deer camp. I was tired so I just smoked them for flavor, not to temp. Just kept it simple and smoked them for 4 hours running between 135-145 degrees. Really happy with how they came out!!
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first grind
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2nd grind with all my dry ingredients.

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My red chili sauce. It’s good on just about everything.
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roasted hatch chilis. Lot of work. But the end result was absolutely going to take these sausages to the next level.
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meat mix with everything added.
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Fry test was so good we made a second patty. Almost nixed smoking them altogether. Almost.
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I have rods but I was lazy. Weathers been terrible, those racks are heavy and this batch is for family, not worried about grill marks.
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love that color!!!
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now I’ve got to package them all up, and put a few in the skillet tonight! Thanks for looking!
 
Absolutely fantastic!
This is very close to my every day sausage recipe. Those are delicious! Great job. I like very much.
 
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Absolutely fantastic!
This is very close to my every day sausage recipe. Those are delicious! Great job. I like very much.
Thanks smokinedge! I am very happy with how they came out, definitely a good one.
Fantastic....someday I will be making sausages someday

Very inspiring thanks for showing

David
Thanks David. I hope you get into making your own sausages. It can be very satisfying!
 
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Those look really good! I may have to try this recipe out later this year when I am making my own. Thanks for posting!
 
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Question, do you boil the Chile pods? Or just bring water to boil then remove and soak the pods until reconstituted?
 
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They look absolutely beautiful! Lots of work but I'm sure worth it!

Ryan
 
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Bring water to boil and remove from heat, add the toasted chilis to the boiling water and cover for 20-30 mins
Atta boy! That’s perfect for Chile. Just remember to never boil the pods, and low simmer the sauce. Otherwise it can get bitter.
 
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