Messed Up on about 30lbs of TX Hotlinks, it Happens

  • Some of the links on this forum allow SMF, at no cost to you, to earn a small commission when you click through and make a purchase. Let me know if you have any questions about this.
SMF is reader-supported. When you buy through links on our site, we may earn an affiliate commission.

tallbm

Legendary Pitmaster
Original poster
OTBS Member
★ Lifetime Premier ★
Dec 30, 2016
8,385
5,675
Texas
Often we see posts about nice successful smokes and good/great outcomes but this one is a post about some failure hahaha.

This past week I made 40 pounds of my TX hotlink sausage in cellulose casings for skinless sausages.
Everything went perfectly until I put them in the smoker.

I had the smoker on 275F to sterilize the hanging rods and such and when I went to turn it off I turned down the temp to 110F on my HeaterMeter PID and immediately flipped off the power.
WELL, little did I know that the HeaterMeter needs the screen to change to lock in the newly entered set temp of 110F. So I entered in 110F and then immediately hit the power switch on the PID to have it all off and ready to turn on when it was cooled off and I brought the sausages out.

So after a while it is cool and i come and hang the sausage on the rods and put in the meat probes, turn it all on and walk away.
1 hour later my timer goes off for me to increase the temp and start the smoke and I notice... the smoker has been running at 275F which was the last temp I had it at before changing to 110F. OH NO!!!!

Yep the sausages have fat out. HOWEVER, they are not breaking and falling apart on me. I think they will be fine for me to enjoy and consume but they won't be the great quality they should have been. There is plenty of fat jelly on the outside of them when I removed them from the casings.

At the point I noticed they were in the smoker at 275F for 1 hour I just lowered the temp to 165F because there was no need to try and ramp up now, the damage had been done BUT maybe I could stop the bleeding.
I applied smoke and let them hit 151F Internal Temp and pulled and ice water bathed them.

Plenty of fat out but again not a completely ruined sausage. Just figured I would share with everyone that even after years of doing these things, it can still go wrong :D
 
Oh dang, hopefully it doesn't make them all dried out. Thanks for the heads up for all
Thanks! They aren't bad. Just ate on some I heated up in the microwave. They are acceptable but not the amazingness they could have been.
They are more of the texture of a hamburger patty than a juicy sausage but still have all the flavor and some burger level juiciness to them.

They will eat no problem and people not "in the know" would eat them up, enjoy them, and not know they were supposed to be something more hahaha :D
I now have a whole freezer shelf full of vac sealed hot links and I will eat them at will :D
 
  • Like
Reactions: Winterrider
SmokingMeatForums.com is reader supported and as an Amazon Associate, we may earn commissions from qualifying purchases.

Latest posts

Hot Threads

Clicky