I had the same problem, initially, with the
AMNPS. It was suggested that moisture was the enemy, and from my experience since then, that was absolutely correct.
I'm at 5300 feet elevation, here, so I think that may have something to do with it, but...
Here's what I've done that seems to have completely cured my problems:
Open the top vent fully.
Pull the chip loader out all the way to begin with. (I was able to put it back in to throttle the airflow after the smoker was really completely up to temperature this time).
Pull the chip tray (above the heating element) out quite far to provide a good air path in through the chip-loader hole, and then out into the smoker through the opening for the tray.
Make sure nothing can drip onto the
AMNPS, but also make sure any "tent" doesn't restrict air flow itself! I ended up just covering the left hand area of one rack, and putting that rack in at the bottom rack position, and then having the
AMNPS below that "shield". It doesn't restrict the air flow much, but positively prevents dripping onto the pellets.
Make sure you don't use any water in the water tray! Just cover the tray with foil to catch drips, and smoke dry.
Microwave the pellets immediately before using them to drive off residual moisture.
The last time I smoked with it (Thursday, for the Thanksgiving bird), I nuked the pellets in a pyrex glass bowl for a minute. Then I took them out and stirred them for a while to help the steam escape as they cooled down. Then I nuked 'em again for a minute, and stirred again, then I nuked them a third time for a minute.
That really heats 'em up and seems to drive off the moisture.
Then I loaded them into the
AMNPS, and had the easiest time ever getting them lit. I think there can be an amazing amount of water in the raw pellets, and drying them thoroughly is required.
Not having the pan of water in the smoker seems to prevent the pellets from absorbing moisture during the smoking process.
My fully-loaded AMNPS burned completely in six hours this time! That was fast, but worked out perfect, and the TBS was rolling very well for the entire smoke of the bird this time.
In the past, without nuking the pellets so thoroughly, and with water in the tray, they'd always go out!
You can see how I've covered the left-hand area of the bottom rack to prevent any dripping into the AMNPS which is sitting up on the "rails" in the bottom left of the smoker. So it's protected from any drips, but has great airflow under, around, and above it.
You can see the foil-covered drip/water tray in this photo. That tray has NO water in it. You can also see how the AMNPS is supported by those two wire rails and has good air space all around it.
Anyhow, that system has worked great for me. I really think the main point is avoidance of moisture. That's the one thing that I changed in my setup that seemed to have made the difference.