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maybe this is a dumb question but are there any problems with making some fatties a few days before the smoke and storing them in the fridge (wrapped in saran)?
I don't see why this would be a problem, but maybe I'm missing something?
The only, only time that I would say you won't want them done the day before is if you are adding a particular ingredient you wouldn't want to sit overnight such as bread or a biscuit inside. I would say just about any ingredients would be perfectly fine to do ahead of time, you just wouldn't want a layer of innerds that seems like it used to be a biscuit but instead it absorbed too much moisture and turned to goo.
What kinds are you thinking about making by the way?
I regularly chill them overnight, slice them 1/2 inch thick and fry the patties for breakfast like you would a burger pattie. I have frozen and re- heated them with good success also.
2.5 does sound right from all the fatties I have done. Though make sure you are going by temp and not time. 165 in the middle. But 2.5-3 has almost always been my cook times.