Okie Joe restoration and mods project

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schaydu

Meat Mopper
Original poster
Jan 13, 2010
239
17
Tuscaloosa, Alabama
I have been planning on de-rusting my okie joe for a while now, but at 4:30 in the morning by kid woke up screaming and not I cant get back to bed. Well the good thing is she is back to sleep, and that enabled me to do some "research" on what to do. My entire firebox is rusted and I think this is going to be an ordeal. I also have some spots on the cooking chamber. So my plan is to get a wire wheel and drill to remove the surface rust. I was then going to get a high temp rust oleum paint. Would anyone recommend me using a primer as well. I ve seen a few people suggest it, but for the most part from what i read was just to re paint it. Anyhow how many coats do i need to spray and how many would i need. I think they are 12 oz each.

Also i got some rust on the inside of the cooking chamber. I ve read where people have applied oil to those spots and referred to it as seasoning it. I remember doing this when i first got the smoker, but as far as the rust goes how often should I spray it with oil and what exactly should i do?

Also I am going to install a baffle with tuning plates, and then move the smoke stack to grate level. Im also going to install two more thermometers closer to grate level. I will post pics of the final product. I really got my fingers crossed!!!! Any suggestions would be GREATLY appreciated. Here are the before shots.




 
Hey Schaydu,

I recomend just using the wire wheel and rustoleum high temp paint like you planned. Do not use a primer. And yes, season the insode with vegetable oil will keep it from rusting. I usually keep a garden spray bottle full of it to spray down the insides of my smoking chamber after I clean them out. The firebox will alway eventually burn off the paint, so just keep a spray can around to touch it up once in a while to keep it from rusting. One thing I like to do before painting is to get the metal warm to push out the moisture. Then apply additional coats after its been heated up again. This seems to bake the paint on better and it seems to last longer.

Let us know how it turns out.
 
X2 wizzard.  The primer will just burn off.  Multiple coats of high temp paint is the way to go.  I like his "baking" idea as well.  I was planning to do someting similar with my firebox.  Just make sure it's warm, not hot, as a lot of paints use propane as the gas they charge the cylinder with and it will ignite if it gets hot enough.
 
In your cooking chamber? Yes, thats the curing part of it. Keep a fire going and keep spraying it down with vegetable oil and keep baking it in. Then everytime your done cooking, stoke up the fire and spray it down again, Once you do this enough times, that thing will be seasoned like an old cast iron pan and will not rust unless you let water set it it.

As far as the fire box, and spray painting. Im not sure what you have available, You could even use a hair dryer inbetween coats , but like piaconis said, dont have an open flame while you are painting. Your really just wanting that 140% or so. 

I also spray the inside of the firebox down with the vegetable oil if Im not going to use it for a while, but it will just burn off as soon as you stike up a fire.
 
Update, I just finished removing most of the rust with a wire wheel. I could not get it all off but it is now smooth to the touch. Now i am going to season the inside as instructed. Also i am going to season my tuning plate and baffle. I am soooo thankful for my father-in-law for allowing me to borrow his drill and wire wheel. He is definitely a life saver! 

I am filthy right now but i am having fun!! More to come
 
The smoker is still seasoning, I took the time to drill out some holes for the new thermometers and attached the elbow to the chimney. Like i saidearlier there is still rust but it is now smoothed out. The temp pics were taken with in seconds and that was with out the tuning plates and baffle installed






 
Thanks guys. I had to take a wire wheel to it again and paint it again because i did not have cover and we had some good rain. Well after i got it repainted. I spent the money to get a cover. The best investment ever
 
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