My experince in making Bacon (long and rambling)

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duckybud

Smoke Blower
Original poster
SMF Premier Member
Apr 17, 2011
85
39
Virginia Illinois
Let's start this with saying, this is my 5th batch of belly bacon.  I have been using the dry rub method because it takes up less space in the fridg and I like the texture of the finished product.  I started out with the dry rub calculator and have been working down the amount of salt to our liking.  This batch was at 2% salt with 1hour soak after the cure.  Getting there but I think the next batch will be at 1 3/4%.

Each batch has been 2 full belly's which I am able to get from a local butcher for around $2 a pound, never frozen and with the rind off.  I split each in half so they will fit into a 2 gallon zip lock bag and weigh each piece of meat to do the calculations for the cure.  Each piece is coated and sealed and into the fridg for a 10 day rest, turning and rubbing every other day.  After the 10 days, they were rinsed and soaked for 1 hour, dried and hung in the smoker at 85 degrees for 2 hours to dry before adding the smoke.



After drying, I fill the AMNS with a full load of hickory dust and light, it will burn for at least 10 and sometimes 12 hours, so I leave it for the 12 hours.  Then shut off the smoker and let it rest for at least 10 hours in the smoker.  I turn on the heat again and let it come up to temp for 2 hours before lighting a second pan of hickory for another 12 hours of smoke, after which it looks like this.  (Thanks Todd)


The slabs are then sealed and put back in thew fridg to mellow for at least 2 days, before going to the freezer for 3 to 4 hours.  I get the antique Berkel cleaned and ready to do its job.


I had to clean and repaint it after finding it on Craigs list for $300, then found out the motor was shot and hasn't been made since the early 50s.  I was able to rig up another motor under the table I built for the slicer.  It works great but I have to leave it in the garage covered between uses.  This is what the 2 chunks of bacon look like after 15 minutes of love from the Berkel.


This only half of the total cure because I only had 2 bacon hooks (this has been taken care of by ordering 4 more hooks) and had to do it in 2 batches, a total of 13 1/2 pounds was vacuum packed in roughly 2 pound packages and put in the freezer for future enjoyment.

I have learned something from each batch and feel I am real close to the perfect bacon for our family.  I know for sure that even the worse batch I made was much better than any store bought we have had.  It doesn't shrink nearly as much and doesn't splatter when frying.  From my records, it looks like I have been getting a total shrinkage of about 14% from the weight of fresh belly to the weight of finished bacon.  This still only works out to less than $2.50 per pound instead of the $4 + in local stores.  All in all it has and will continue to be worth the work to make your own.

JUMP IN AND TRY IT YOU'LL LIKE IT!!!!!!

Ducky
 
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Looks great!!

The Berkel looks awesome!!

I have a CL Berkel too..it rocks!!

                  Craig
 
Real nice Bacon and great post...JJ
 
duckybud,

Great post.

My bacon is prepared basically the same way.  Dry cure in 2 gal bags 14 days, turning every day, quick rinse, air dry in cooler for two days to form pellicle.  The slabs are then cold smoked (high of 65°) for three days then back to the cooler for two more days before packaging.

Nothing like melt in your mouth bacon.

Mr. T
 
Thanks for all the kind words.  Just a quick question for all you "bacon heads" out there, Do you ever get to the point that you are completely satisfied with the taste of your bacon, or do you keep playing with the next batch to improve it? 

My first couple of batches were too salty and so sweet that it was very hard to fry and not burn.  I worked on reducing the sugar content first because it was such a PTA to cook.  That was pretty easy, but am having a hard time getting the salt right.  It seems that some batches are much more salty than others using the same recipe.  I don't want to get into having to do a test fry on every batch and then have to soak it to get it right.  I feel this puts back some of the water that was removed with curing, and makes the finished bacon splatter much worse while cooking.  Is it possible I am not curing long enough at 10 to 12 days?  Please let me know how you have solved this problem, or is it something I will have to learn to live with.

Thanks in advance

Ducky
 
Thanks for all the kind words.  Just a quick question for all you "bacon heads" out there, Do you ever get to the point that you are completely satisfied with the taste of your bacon, or do you keep playing with the next batch to improve it? 

  Is it possible I am not curing long enough at 10 to 12 days?  Please let me know how you have solved this problem, or is it something I will have to learn to live with.

Thanks in advance

Ducky
The time to improve a recipe is when you dislike or are tired of the old one.

Try curing 7 days per inch of thickness.  I find that 14 days usually does it so that is what I do.

The following produces a fine result. No soaking required, just a quick rinse.  Also, I cold smoke for up to three days.  It's my personal opinion that hot smoking removes moisture thus intensifying the salt flavor.

Maple Cured Bacon

1 whole pork belly (8-10 pounds) 

Curing Mix (per pound of meat)

1 Tbsp. Morton’s Tender Quick
1 Tbsp. brown sugar
1/4 tsp. granulated garlic
1/2 tsp. cracked black pepper
 
When you determined the 2% salt, did you factor in the salt in the cure?
If not, you're at about 2.2% salt.
The following calculator takes the salt in the cure into account.

http://www.diggingdogfarm.com/page2.html

Cure the bacon a full 7 days per inch of total thickness.


~Martin
Martin,

I used your sheet to figure ingredients, I will try a shorter cure time with the next batch.  I thought I remember you saying that time of cure shouldn't effect the amount of salt in the finished bacon, once it had cured completely.
 
Martin,
I used your sheet to figure ingredients, I will try a shorter cure time with the next batch.  I thought I remember you saying that time of cure shouldn't effect the amount of salt in the finished bacon, once it had cured completely.


If you're using a specific amount of salt, as with the calculator, the bacon can only get so salty, unlike a high degree brine where soaking the bacon too long can lead to over-salting.
There is a benefit to not being in a hurry when you use a specific amount of salt, extra curing time ensures that the salt and cure distribute and equalize evenly throughout the bacon.

~Martin
 
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