Hasty Bake Legacy 131 Has Arrived!

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seenred

Epic Pitmaster
Original poster
OTBS Member
Feb 9, 2009
10,514
2,907
N.E. Oklahoma
Happy Thursday SMF Friends!

If you saw a previous thread, you know I decided to downsize a little, and sell my big gravity fed cabinet smoker in favor of a Hasty Bake Smoker/Grill/Oven. Well the new pit arrived today!

It's a Hasty Bake Legacy 131. For those unfamiliar, Hasty Bake is the oldest Made-in-America manufacturer of charcoal grills in the U.S. They've been continuously built in Tulsa, OK since 1948...even longer than Webers.

Since building a couple of pits lately with direct-fire cooking capabilities, I've really become attracted to that style of cooking. But I also know I'll always want to be able to do low n slow, indirect smoking as well. The Hasty Bake is designed to do both of these cooking styles very well!

Here are a few pics of the new cooker:


It's the powder coated version - they also sell the same grill in two other finishes: all stainless steel, and a corten steel (which looks like raw steel, and I'm told develops a rust-like patina over time).

HB1.jpg



The best design feature of all Hasty Bake grills is the fully adjustable fire grate system. This crank handle on the left side of the grill controls the height of the fire basket. It'll crank all the way to a couple inches below the cooking grates, or all the down to about 20 inches below.

HB2.jpg



They recently updated their intake and exhaust dampers to these dual pinwheel-style vents.

HB3.jpg



It has a tall, full-width FB access door.

HB4.jpg



A large slide-out ash pan.

HB5.jpg



And the fire grate assembly also slides out. This gives you a view of the fire grate lift mechanism inside the FB.

HB6.jpg



They also provide a removable heat deflector - which allows for indirect, low n slow smoking.

HB7.jpg



The double cooking grates measure roughly 19" x 28", for about 530 sq. inches of cooking area.

HB8.jpg




I've got some things going today and tomorrow, so it'll be sometime this weekend before I'm able to cook on it. I'll be posting a cook thread when that happens!

Thanks for looking!
Red
 
Atta Boy...

I see where you got your inspiration from for the last build...

Yep - no doubt!

I spent several weeks trying to reverse engineer the lifting mechanism in one of these - with thoughts about just building a knockoff myself. With my limited skills I couldn't make it work without the weight (and the cost) getting out of control. finally decided I'd be money ahead to just buy the dang thing!

Red
 
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Now that you have hands on... What's your thinking on recreating the lift system ?? And do you think it's going to hold up ??

Keith, I'm sorry to drag you deep into the weeds on this...but you did ask! :emoji_laughing:

Clearly I could have build the box (shell) and hood with no design problems, so the only engineering challenge was that lifting mechanism. As I said before, my skills are limited. Since I'm not a machinist, and don't have machining tools anyway, I decided early on that I wouldn't tackle trying to fabricate that lift system.

My next thought was, "Hasty Bake sells replacement parts for all their grills - why couldn't I just buy the firebox and lift assembly...then build the grill to exact dimensions around it?" Which sounded easy enough, and seemed like a great idea...so I started putting pencil to paper on that very thing.

Which is where the weight issue became a problem: Since I figured I needed to copy the dimensions of the factory grill (so the lift mechanism would fit and work the same) I researched all the technical specs of an actual Legacy. They are 30" wide, 21" deep, and 42" tall...which is a fairly narrow footprint in depth. Since the body of the smoker is made of 18 gauge steel, the weight is kept down enough to not make it overly top-heavy. Now, I'm not a good enough mig welder to believe confidently that I can weld 18 gauge panels without blowing holes everywhere...and without terrible warping due to heat distortion. 10 gauge plate is about the thinnest steel I like to work with. Well that would have increased the weight of the grill by over double. My fear was, when the hood was open, it'd be so tall and so top-heavy that the narrow footprint wouldn't support it - and it'd just topple over.

Plus, building it from significantly thicker steel than the factory grill would have been pretty expensive...I had a materials list put together that was over $1K...which ain't much less than I gave for this factory grill.

Anyway...that's why I ended up buying it rather than trying to build it.

And I'm pretty confident it'll hold up well over time. Like I said, these Hasty Bakes have been around the Tulsa area for 75 years. I've heard of guys who inherited their grill from their father or grandfather. And since they're a business that clearly isn't going away anytime soon, if any component ever wears out, I know where I can get parts.

Red
 
Congrats on a new unit.
I've previously read the story on Hasty Bake and was impressed on the history.
You're the first (that I have read) on SMF that has one.
 
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Congrats on a new unit.
I've previously read the story on Hasty Bake and was impressed on the history.
You're the first (that I have read) on SMF that has one.

Thanks John! I think you may be right - I don't know of any other members who cook on a HB. Maybe that'll change...although I suspect that a large part of the country outside the mid-south and and central plains don't know about them...best kept secret in our region?? Maybe!

I know I'm really looking forward to doing more direct-fire cooking - along with indirect, low and slow. And it's a searing machine too. May turn out to be the most versatile cooker I've ever used!

Red
 
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