Thanks! I had some time to tinker with it again last night and got the back cover off of the limit switch. The wires looked fine; no corrosion or broken spots. Only thing I noticed is one of the spades felt a little loose so I grabbed some pliers and crimped it down a little tighter. After all of that, I reassembled everything to see how it would cycle and it seemed fine.
I fired her up, took about 25-30 minutes to get to 275, it would coast up to about 280 each time, element would kick back on at 273, and repeat. I let it go for 4 on/off cycles before I shut it down. I don't know, maybe the loose connection on the limit switch was causing the switch to trip. Either way, it seems to be cycling as it should. I'll try to get a longer test done today; maybe let it run for 4 or 5 hours and see how it does. I appreciate the pointers and help thus far!
Yeah more testing needed for sure but a loose connection can cause resistance which causes heat so that may have been the issue. Those rollout limit switches are delicate so dont be surprised if u get it going and then after 3-4 runs it fails again and then u look at the switch and its all melted. In that case u can cut the wires from it and splice together until u replace the switch... if u want to replace it.
If all of that looks good then its gotta be the controller and at this point u are so intimate with your wiring it will be an easy rewire for u and u would just need something like an Auber PID and though it cost a pretty penny your smoker will be a whole other animal that outperforms anything u had new.