30 MES smoker element crapped out

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OK, Started today removing all of the parts and pieces to get to the element. Not so easy but you have to take yoru time with it all.
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Got the back off and found the wires and teh box for the heating element.

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There is the littel bugger. whats with all the foam?

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THAR SHE BLOWS....its a total blowout! The connector totally didintegrated!

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What a mess. all they had to do was spend .25 more to make better connectors!

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This is the inside of the box. The rubber "insulation" is even burned away

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Cleaned up the connectors. Off tot eh auto parts store to get new connectors
 
I an having a real hard time finding the high heat connectors I need to re attach the heating element. I have been to Home depot, and I am not sure where to go next? any ideas?

I am stuck at this point in fixing my MES, and the mothers day weekend is coming....what to do?
 
Bruce, evening....   You can always solder the connectors to the element.... that will eliminate the poor connection that burns them up....  If you get the spade lugs, crimp the female lug "just a little" so it makes a really good connection...  A loose connection causes a hot spot and burns stuff up....  

Looks like you are getting close to having her finished...   Dave
 
There are electrical / electronic supply houses that sell specialty stuff that will meet your application, they are not the typical electrical supply house, that is almost all high voltage stuff, for house and commercial electrical wiring.  Appliance repair store have wiring connectors for electric stoves.

Here is one of the original posts on how to do this wiring repair
 
Brian,

What is WSM? I luv this smoker, of course I woudl like a bigger one, but it too has been good to me. Hope I can get this to work. If I have to drill out the rivets no problem, but I dont want to do anythgin that woudl make it not fixable.

Hopefully Dave has an answer, and he can get me to the OTBS member

Bruce
Bruce-

Weber Smokey Mountain-  It's a charcoal/woodburner that i've been looking at/researching.  Yea it's stinn $299 for the small one (18.5" across)  but if i'm going to leave the "electric" world this looks like a good smoker to start with.  I'm going to take off the back & try to fix my MES now that I/we might not be dead in the water just yet!  Good luck on the fix-I'll let you know how i turn out!

Brian
 
Well I got her done!

Tried many MANY places for repair parts and came up empty. Finally went to my car mechanic that I have known for over 40 years. He saw a challenge and helped me out. He had some hi temp wire, and we used copper coated with tin female connectors. He said they are better than the old ones. OK-who am I to argue. I have nothing at that point. Made all the connections, set the burner back in place, crimped the wires - see below. I did a test burn and it ran up to temp in minutes! BINGO Hopefully it is fully functional.

I tell you, I dont want to do it again, but really it is not too bad.

If somebody wants to make some $$ find out where you can get the stainless stell female connectors some hi temp wire, a couple butt connectors and package it up. You will make a mint, from this site alone! We all know the MES 30 and I bet the 40 will have the same issues going forward....might as well get the fix started!

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All hooked up the hardest part was getting the burners lined up properly to screw into the box.

Oh by the way the rubber that was in the metal box was all burned up. i had to replace it with something. RUBBER is the best. I got a make your own gasket kit from the plumbing section in HD. 2 pieces of flat rubber. I cut a piece to fit and it went in great.

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getting in the cover, and the bracket to hold everything was not too fun either. Had to use some #8 and #10 sheet metal screws to go back in the holes. 1 extra trip to HD. had the #8, did not have the 10's.

all back together. Looking forward to the next SMOKE.

if anybody needs help I will do my part to help.

Oh by the way Appliance stores in my area only have parts for 220V lines. all the connectors are way too big for the little heating coil. It was difficult to find the parts.
 
Nice!!!   

Tearing into mine tonite!  Hopefully will have good news as well tomorrow!!
 
brucem609, you have done a good job in documenting this procedure, thanks for taking the pictures it will help others.  Next month I will be doing the change myself, I don't currently have a problem but it will be a preventive care measure since I currently have no problem in my 6 year old MES 40.  My change out will be a little tougher since there is 6 years of gunk built up around the chip tray enclosure and element mounts. 

Note my ol MES 40 is doing just fine right at the moment with 5 racks of B B Ribs, been smoking for 90 min. so far.
 
brucem609, you have done a good job in documenting this procedure, thanks for taking the pictures it will help others.  Next month I will be doing the change myself, I don't currently have a problem but it will be a preventive care measure since I currently have no problem in my 6 year old MES 40.  My change out will be a little tougher since there is 6 years of gunk built up around the chip tray enclosure and element mounts. 

Note my ol MES 40 is doing just fine right at the moment with 5 racks of B B Ribs, been smoking for 90 min. so far.
Rub it in Deltadude!!   Pretty sure after i get my parts together tomorrow & put it all back together, I will still acquire a WSM soon!  It has been a LONG 3+ weeks without any smoked meat, and i say the more "toys" the better!!

Brian
 
brucem609, you have done a good job in documenting this procedure, thanks for taking the pictures it will help others.  Next month I will be doing the change myself, I don't currently have a problem but it will be a preventive care measure since I currently have no problem in my 6 year old MES 40.  My change out will be a little tougher since there is 6 years of gunk built up around the chip tray enclosure and element mounts. 

Note my ol MES 40 is doing just fine right at the moment with 5 racks of B B Ribs, been smoking for 90 min. so far.
Rub it in Deltadude!!   Pretty sure after i get my parts together tomorrow & put it all back together, I will still acquire a WSM soon!  It has been a LONG 3+ weeks without any smoked meat, and i say the more "toys" the better!!

Brian
 
I haven't read all of the postings here but have you called Masterbuilt for help? They have excellent customer service. Before you start pulling pieces apart, have them instruct you on what to do.

When I first purchased my machines, I would get an error message and the machine would not turn on. Masterbuilt IMMEDIATELY sent me a new electrical unit. That was December, 2012. I use my smoker nearly every weekend and have not had a problem since then.

Don't do anything that will void your warranty.
 
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I am sure that you meant you got your smoker in 2011, not Dec 2012.
Anyway, you are probably the first and only person EVER to applaud the customer service from Masterbuilt. While their smokers are good, their parts don't always last and their customer service is a complete wreck. They don't get back to you, they offer no assistance, and they are generally of no help, well at least in my opinion.
Good luck to all with your re-builds. If I can be of help please e mail me and I will do what I can to help. I feel like I could be a qualified "Expert" now LOL
 
Anyway, you are probably the first and only person EVER to applaud the customer service from Masterbuilt.
My experience with Masterbuilt customer service has been excellent. The digital display on my controller went out after the warranty period and they sent a replacement controller unit without charge. The first one they sent turned out to be the wrong version controller (they apparently changed the wiring setup during the production year) and so they sent a second unit to me without charge. I am not saying that everyone has an excellent experience with Masterbuilt customer service, I am just saying that it is not always bad...
 
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Mine too.  Sent me out a 2 new control panels and burner.  When that didn't fix my problem, sent me a new smoker.  Great customer service!
 
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