First Hot Smoked Bacon

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paleoman

Meat Mopper
Original poster
Dec 5, 2024
183
169
New England, USA
After reading some threads, asking some questions, checking some web sites on smoking bacon, and collecting together items needed, I'm (almost) ready to give a try at dry curing and hot smoking bacon using my Traeger smoker.

I still have to get the pork belly. Checked one supermarket today, and they only had sliced pork belly. :emoji_disappointed:
My wife mentioned that there is a butcher's shop not too far away, so I'll check them out tomorrow. Based on the weight/thickness I may start tomorrow. Otherwise, I may wait until next week, so that the actual smoking is after the Easter dinner coming up.

In any case, here is my "plan" for the process. Please let me know if you have any comments/suggestions/recommendations...

Pork Belly

Get pork belly without skin (rind)
Trim as needed and cut into portions that will fit in one gallon ziplock bags.
Weigh each piece of meat and record, so can make cure tailored to each piece.

Cure Mix

Use https://forums.egullet.org/cure-calculator/ to determine the Cure #1 and salt ratio for each piece of pork based on weight. Use 1.65% for kosher salt, 1% for sugar.

FUTURE: Try seasonings and other sugar ratios and types.


Curing

Apply cure to entire surface, massage, place in bag and close, eliminating as much air as possible.

FUTURE: Try sous vide bag and vacuum seal.

Using thickest part of belly (in inches), cure for 2*thickness days. Add two days to ensure fully cured. [e.g. 2" -> 2*2 + 4 = 8 days]

Flip and massage each day. Should feel like a well-done steak (firm), when done.

Pellicle

Rinse pork belly, pat dry, and return to fridge, placing on a wire rack that is in a pan, for 12-24 hours. Should have a tacky surface.

FUTURE: Skip step. Consider adding additional seasoning prior to smoking.

Smoke

Preheat Traeger smoker to lowest setting (170˚F) using hickory pellets. Prop open door with wood block, in attempt to get 110˚F inside.

Cook belly to 140-145˚F internal temperature. Increase temp of smoker by 15-20˚F each hour, until get to 165˚F and then hold there.

If unsuccessful at controlling low temp, use 170˚F.

FUTURE: Try other heating schemes (175-185˚F). Try pecan, maple, apple, cherry or blend (pecan/cherry, hickory/apple).

Cooling/Slicing

Cool to room temp, then place in ziplock bags and refrigerate overnight or for 24 hours.

Slice across the grain.

After gorging on some, place rest in sous vide bags and vacuum seal for freezing.
 
Don’t be so nervous. The process works very well and you will be rewarded with delicious bacon.

Your plan, as layed out will work just fine. Don’t worry about the smoker situation so much. I have a dedicated wooden smokehouse and still will find myself finishing bacon and or hams in the pellet cooker if it’s windy. It’s not as good but still very acceptable. Follow your plan with confidence, it will work just fine, and yes, 145 is target IT.
 
If the pork belly doesn't pan out, there is always buckboard bacon made from Boston butt. It's really good as well .......... some think better than belly because it's meatier. The curing process is the same either way.
And buckboard is perfect for burgers!

Your plan looks just fine. Excited for you bud, you'll have some great tasting bacon soon!
 
Go for it!

You gotta start somewhere!

Your plan seems solid....

If cures, handled and processed correctly, you should be good!
 
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If the pork belly doesn't pan out, there is always buckboard bacon made from Boston butt. It's really good as well .......... some think better than belly because it's meatier. The curing process is the same either way.
Interesting! I haven't even looked at that variation for making bacon.

A bit off topic for this thread, but...
Do you dry or wet brine it?
Do you smoke it whole? With the bone?

Something else to look into!!!
 
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I'm a fan of 2.5 gallon hefty brand ziplocs. I get 12 in a bag for about 4.50 from the online flea market. No need to trim IMO, ain't nothing wrong with ends! I ground my last batch and set them up in 8oz vac seal bags.

like smokin' said above, it's pretty easy. It's science but it ain't rocket science!
Yeah, we had some larger bags, but nothing on hand right now. However, I do have rolls of plastic that I can use in the vacuum sealer, so I could seal one end and then cut to whatever length needed.

A lot will depend on what I find for pork belly. There are three large grocery store chains in our area, my wife told me about a butcher, and there is B.J.'s Wholesale Club, which we are members of, so I should be able to find something tomorrow.
 
Interesting! I haven't even looked at that variation for making bacon.

A bit off topic for this thread, but...
Do you dry or wet brine it?
Do you smoke it whole? With the bone?

Something else to look into!!!
You can go either way! I prefer dry brine since I think the flavors develop a little better.

Gonna wanna remove the bone.

And yes, please try it out! BBB is fantastic!
 
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Interesting! I haven't even looked at that variation for making bacon.

A bit off topic for this thread, but...
Do you dry or wet brine it?
Do you smoke it whole? With the bone?

Something else to look into!!!
Buckboard is made with the same process as belly bacon. I prefer a dry brine and cure 14 days or so before smoking.

1744250548149.png




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1744250638188.png
 
Today, I well on a pork belly scavenger hunt...

One store from a chain had small packages of sliced pork belly. Another had packages with two pieces (about 1/2 lb each) with a bone-in, and their butcher said they only occasionally get pork belly (a smaller store).

A butcher shop (they mostly sell high end cuts of steak, made sausages, and a bunch of seasoned products - like teriyaki chicken) said they only had pork butt and not belly.

At another store from a different chain, I talked to one of the butchers. He had a guy look out back and they had a large piece that was half with ribs (primal cut?). Looked like well over 10 lbs, about 2 feet long. I was trying to get the guy to cut off one end with no bones, probably would have been 5-6 lbs, and I was very interested in that.

Unfortunately, he went out back and I think one of the head guys didn't want to do that. They came out with a pre-packaged piece that had a sticker saying "bone-in", but the butcher assured me that there was no bone. It was 2.48 pounds. However, I noticed that it had skin on. The butcher said they could take that off (though I suspect about 1/4" of fat was removed as well).

Being anxious, I decided to get it. When I got home, I pulled out just the belly part and weighed it. Came out 1.91 lbs.

---
I did learn a few things (never having dealt with butchers ever), for future reference...

First, I think I want to check a few more of the larger stores from the chains I already tried to see if they have it, and a butcher who would cut what I want. There is a third chain, that I have not checked yet, so I can try one of their larger stores. It also sounds like it may be the case of just checking back with some places to see when they have it in.

Second, I don't want skin on, as even though they did a great job removing it for me, it was still about a 1/2 lb loss.

Third, the from talking to different butchers, they had mentioned two other (strickly) "butcher shops" versus grocery stores, that I want to go scope out to see if I can get what I want and check the price.

Fourth, I still haven't tried BJ's Club (a wholesale food place), which often has lots of meats and is a big store.

Fifth, I'll have to look into buckboard bacon, as I can get Boston Butt. Will need to understand how to remove the bone in that case.

----
So I have something, it looks very nice, but was pricey (still less than if I bought bacon). I'll calculate the cost, once done.

I measured out cure, salt, and sugar, applied all over, and placed it into a Ziplock bag and into the fridge before noon. It is 2" max in thickness, so I'll cure for at least 6 days, maybe 7.

Here are shots, with it in the bag...

2025-04-10-110.jpg


2025-04-10-111.jpg


Will smoke up next week, between Wednesday and Friday.
 
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Are there any Costcos near you? They routinely carry skin-off pork bellies.
There is in another city, about 30-40 miles away. I did some searching for butchers and there are three in my area, with two showing pork belly on their websites. There is another place that is a butcher/slaughterhouse/etc. I'm sure they'll have it as well. I have a membership at BJs, which is like Costco).

Over the next couple of days, I'll call around and stop at a few places to see what is available and pricing, so I have some good options.
 
Today, I well on a pork belly scavenger hunt...

One store from a chain had small packages of sliced pork belly. Another had packages with two pieces (about 1/2 lb each) with a bone-in, and their butcher said they only occasionally get pork belly (a smaller store).

A butcher shop (they mostly sell high end cuts of steak, made sausages, and a bunch of seasoned products - like teriyaki chicken) said they only had pork butt and not belly.

At another store from a different chain, I talked to one of the butchers. He had a guy look out back and they had a large piece that was half with ribs (primal cut?). Looked like well over 10 lbs, about 2 feet long. I was trying to get the guy to cut off one end with no bones, probably would have been 5-6 lbs, and I was very interested in that.

Unfortunately, he went out back and I think one of the head guys didn't want to do that. They came out with a pre-packaged piece that had a sticker saying "bone-in", but the butcher assured me that there was no bone. It was 2.48 pounds. However, I noticed that it had skin on. The butcher said they could take that off (though I suspect about 1/4" of fat was removed as well).

Being anxious, I decided to get it. When I got home, I pulled out just the belly part and weighed it. Came out 1.91 lbs.

---
I did learn a few things (never having dealt with butchers ever), for future reference...

First, I think I want to check a few more of the larger stores from the chains I already tried to see if they have it, and a butcher who would cut what I want. There is a third chain, that I have not checked yet, so I can try one of their larger stores. It also sounds like it may be the case of just checking back with some places to see when they have it in.

Second, I don't want skin on, as even though they did a great job removing it for me, it was still about a 1/2 lb loss.

Third, the from talking to different butchers, they had mentioned two other (strickly) "butcher shops" versus grocery stores, that I want to go scope out to see if I can get what I want and check the price.

Fourth, I still haven't tried BJ's Club (a wholesale food place), which often has lots of meats and is a big store.

Fifth, I'll have to look into buckboard bacon, as I can get Boston Butt. Will need to understand how to remove the bone in that case.

----
So I have something, it looks very nice, but was pricey (still less than if I bought bacon). I'll calculate the cost, once done.

I measured out cure, salt, and sugar, applied all over, and placed it into a Ziplock bag and into the fridge before noon. It is 2" max in thickness, so I'll cure for at least 6 days, maybe 7.

Here are shots, with it in the bag...

View attachment 716462

View attachment 716461

Will smoke up next week, between Wednesday and Friday.
Well you made it happen lol.

As for buckboard bacon, it's just ham to me. So I never view it as a pure bacon substitute but still very good. To me it's like how Canadian bacon (cured sliced pork loin) is not the same as bacon.

I am curing 2 pork butts right now to smoke as hams for Easter. The process is quite a bit different for curing a whole pork butt versus they dry cure approach for pork belly bacon.
I will smoke these with the bone in and will cut the bone out after they are smoked.

If I was attempting to get something closer to bacon I would literally cut at the fat cap side of the pork butt off including a good amount of meat so that it mimics a piece of pork belly and I would then dry cure and smoke it like bacon and see how that comes out. The rest of the pork butt would get used for chops or other dishes. This is one way I think a pork butt might be utilized to get close to bacon without being more like ham.

I'm looking forward to seeing what you get. Looks like you are marching on and should have it from here :D
 
If the pork belly doesn't pan out, there is always buckboard bacon made from Boston butt. It's really good as well .......... some think better than belly because it's meatier. The curing process is the same either way.
Side note that fat cap on the Boston butt also makes great salt pork. I use it in my cowboy bean recipe.
4-6# pork butt fat cap sliced into 2" wide strips
1/2cup of kosher salt minus 2 tablespoons
1/4 cup white sugar
15-20 whole black peppercorns
4 bay leaves slightly crushed
Mix salt, sugar, peppercorns, and bay leaf and sprinkle on the strips of pork.
Continue to layer the strips of pork and the salt sugar mix.
At the end sprinkle all the leftover salt and sugar mix on top and refrigerate for 2-3 days.
Remove the pork and give it a good rinse in cold water.
Then place on wire rack to dry out for 24 hours in the fridge.
Vac seal and use as needed.
 
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Well you made it happen lol.

As for buckboard bacon, it's just ham to me. So I never view it as a pure bacon substitute but still very good. To me it's like how Canadian bacon (cured sliced pork loin) is not the same as bacon.
That would be my concern, as I'm not crazy about Canadian bacon. I'm going to focus on pork belly for now. I've got some leads on sources that I'll check out.
 
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That would be my concern, as I'm not crazy about Canadian bacon. I'm going to focus on pork belly for now. I've got some leads on sources that I'll check out.
I like buckboard ok, but most of it really is ham. To me, a slice of bacon needs to be pretty fatty.

Now it's GOOD ham, and on some butts it's almost bacon due to fat content, but butts with good fat caps are really hard to find on my area. Hell, it's getting to where a butt isn't fatty enough to make sausage with.

Try buying a pork loin and curing it. Makes the best deli ham you'll ever eat. And that's really just Canadian bacon. I won't eat anything except loin ham now, with the exception of some "carver" hams. I shave it on my slicer. Tender, no connective tissue, and very little fat. The lean ends of loin make the best IMO. I just don't like connective tissue or pork fat that's not really cooked down. The little thin fat caps on loin are pretty easy to shave off, but I get around that by giving it a quick blast on hot heat when the IT hits about 140 (I sprinkle on a touch of brown sugar and mustard as a "glaze"). It renders that fat cap just enough to make it tasty.

I don't really like ham, I don't like Canadian bacon. Or rather I didn't until I started making my own.
 
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