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I dont use the baffle when i am using the fan. Call any place that refills large propane tanks. They have to inspect when they fill, at least every so often. If they find issues they will take the old tank and charge the home owner for a new tank.
I think you're right about heat collecting at the top. I am working out a solution without having to cut the firebox off.
I used an arduino with a high temp probe, LCD screen, and a transistor to kick the 20cfm fan on and off. The fan just stokes the fire so it doesn't actually disperse it...
My goal is to rent it out and i threw together a site which is incomplete but it has some pictures on it. www.bulldogsmokers.com
I have some still to add. I will take some and post them here in a bit, need to finish up some work first.
I am of the personal opinion that firebox size has zero bearing on chimney size. The chamber size and opening however, will. I agree the box is mounted too high. I got a 6" stack and am closing off a portion of the opening from the firebox to the smoke chamber. I think it will create a better...
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