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  • Users: ferdy
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  1. ferdy

    Smoker and Pizza Oven Build

    So, we screwed 2”x4” onto the concrete block wall as a ledger. Then we cut 3/4” plywood and set it on the 2”x4” ledger and screwed it down. We propped up the other side on the plywood with 2”x and 4”x4”. Then we placed plastic landscape edging on the plywood and screwed it in place from the...
  2. ferdy

    Smoker and Pizza Oven Build

    That’s the wet grinder on the grill. It’s at about 110 in the sun. Lol
  3. ferdy

    Smoker and Pizza Oven Build

    Sorry. It should read “fiberglass insulation”. Fat fingers + autocorrect.
  4. ferdy

    Smoker and Pizza Oven Build

    Pardon the mess.
  5. ferdy

    Smoker and Pizza Oven Build

    Brian, if you tell me what details you are interested in, I would be happy to provide them.
  6. ferdy

    Smoker and Pizza Oven Build

    And here is the final product. It just took me three years, but it works great thanks for all of your input.
  7. ferdy

    Smoker and Pizza Oven Build

    I finished the brickwork the first week of April. I put the cladding around the oven brickwork two weeks later. I then started firing it around the end of April, starting with a small newspaper fire, then a small twig fire a few days later, and every few days after that a progressively larger...
  8. ferdy

    Smoker and Pizza Oven Build

    Oven (covered for now to keep the rain off)
  9. ferdy

    Smoker and Pizza Oven Build

    Smoker
  10. ferdy

    Smoker and Pizza Oven Build

    Grill
  11. ferdy

    Smoker and Pizza Oven Build

    I polished the concrete counter with a wet grinder, then applied epoxy for the finish. I still have to apply the final coat of stucco (acrylic to keep the oven from soaking up water), apply the stone veneer to the concrete block walls, and extend the patio to the edge of the reveal. I had steel...
  12. ferdy

    Smoker and Pizza Oven Build

    We poured a concrete counter. We glued fiberglass I dilation to the edge of the form to give a textured edge. Once we pulled the forms, we brushed the insulation off with wire brushes, and what little did not come off, we burned off with a torch.
  13. ferdy

    Smoker and Pizza Oven Build

    Here we are staring the cooking chamber for the smoker. I lucked out. My cousin married a mason. Once he saw my project, I couldn't keep him away from it. He was of tremendous help.
  14. ferdy

    Smoker and Pizza Oven Build

    I decided to use Alan Scott's Bread Builders design for the oven. I am very pleased and glad that I switched from the Forno Bravo pizza oven design.
  15. ferdy

    Smoker and Pizza Oven Build

    I filled the form with concrete for strength, then mixed perlite with cement to insulate hot surfaces. This is the grill area. Firebrick went directly on top of this. For the oven, I used some higher tech insulation (ceramic board and an insulating silicon/cement product.
  16. ferdy

    Smoker and Pizza Oven Build

    I formed up my floors for the oven (note the column in the middle), the grill, and the coking chamber for the smoker.
  17. ferdy

    Smoker and Pizza Oven Build

    Then I raised the concrete block wall, laid rebar every 2 blocks horizontally and vertically. I filled the core with concrete--every core. Some plans alternate cores, I like to sleep easy at night.
  18. ferdy

    Smoker and Pizza Oven Build

    I first excavated laid gravel and rebar, and formed my footing. The longest edge is 22 feet.
  19. ferdy

    Smoker and Pizza Oven Build

    I want to thank you all for your help. Though I haven't completed the finish work, I have a fully functional brick grill/smoker/oven. The smoker turned out great, thanks to the calculator you pointed out to me. The photo below shows the build as we are forming up the concrete counter. The...
  20. ferdy

    Smoker and Pizza Oven Build

    Thank you very, very kindly. I was going to wing it based on ratios I made up myself from measuring my offset barrel smoker, but I feel much more comfortable with your input. Thank you again.
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