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I have used charcoal in my propane smoker for flavor but I don't use Kingsford or something similar, to many additives and I think you get that taste in the meat. I use a lump charcoal made from hard woods with no chemical added. I use this same charcoal as a base for all my smoking needs it...
I would use a band saw to get the wood small enough. if u are careful not to loose a finger u can get the slivers quite small. u can also rent a wood chipper at most rental centers depending on how much wood u have to chip.
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