First smoking attempt...what went wrong?

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abartel

Newbie
Original poster
Aug 27, 2012
12
10
I finally broke down after 40 years of gas grilling and bought a 22.5" Weber kettle. I decided to break it in by smoking a pork butt. It ended up being kind of chaotic, so I welcome thoughts from people with more experience on what I could have done differently.

I filled the chimney about 3/4 full with coals (don't know the exact size but I assume it's a standard size), and dumped them onto one side of the grill, and put a cast iron smoker box with applewood chips in it. The grill got really hot - probably too many coals in hindsight.

After waiting about 30 minutes, with the kettle temp about 400, I just decided to try a quick cook and put the butt in. Once it went in, the temp dropped to about 360. An hour later the temp started dropping quickly, so I added about a dozen unlit coals. After a few minutes the temp came up to about 330.

An hour later, same thing happened, added a dozen unlit coals, and the temp settled at 300. By this point the butt temp was 160, so i wrapped it in foil an put it back on the grill. 45 minutes later, temp drop, dozen more coals, and it settled about 265. Once it started dropping again, the butt was about 175, so I took it off and finished it in a 325 oven.

The results were really good, but I feel like this shouldn't have been this crazy. I'm a super analytical type, so I need some specifics from people that do this sort of thing regularly.


  • Did I use too many coals to start? Even with the amount I used, it still felt like they were sparsely scattered.
  • Should I have waited until the temp started dropping to put the meat on? It seemed like it dropped so quickly when it started going down. Do you start it at the exact temp you plan on cooking it at?
  • Should I have added lit coals instead of unlit? If so, how do you light them before dumping in so you don't light yourself on fire (trust me, I could do it)?

Any help would be fantastic.
 
There was a time not too long ago I decided I was going to attempt this hybrid grill-smoking like you have described on my trusty Webber kettle and that quickly lit the fire so to speak into the world of smoking meat but once I started experimenting with all these baffles made of foil and other materials and stacking wood and coals different ways I decided it was time to buy an actual smoker and I have not regretted the purchase.  The kettle grill still has its place but for me it was one of those right tools for the job situations.
 
Abartel, the minion method cliffcarter linked you to should do a nice job. Here's an alternative, though I haven't done it for awhile now (I do enjoy the simple process of making it work), but I cooked indirect on my 18.5" Weber Gold kettle using a square metal pan for a baffle, and coals on two sides (no charcoal baskets or racks). I added lit briquettes a couple times during a pork loin burn using stainless steel tongs to drop them in under the hinged grate...worked out pretty well. BTW, I have a set of tongs dedicated specifically for charcoal and smoke wood...well worth having around. Oh, and don't forget a pair of welding gloves...inexpensive insurance against burnt hands/wrists/fingers. Just tilt the chimney about 45* or so when removing the lit charcoal, and direct the top away from yourself so the burning cinders don't get in your face (watch wind direction, also). You can grab two or more briqs each time without even really looking at what you're doing.

This shows a little of the set-up for the fire:

http://www.smokingmeatforums.com/t/...gold-w-recipes-hope-you-dont-mind-some-q-view

Mind you, my kettle is very air-tight, and will kill the fire of you close the intake (I use it to kill live briqs all the time), so I can regulate temps pretty well, even if I add all hot briquettes. It doesn't take much to get the weber hot, and when adding hot briquettes, 6-8 will keep the 18.5" burning for quite awhile.

I prefer this method (two fires on the sides) as it would seem to allow for more even cooking temps between the fires vs a fire that slowly works it's way around...just me.

If you want to check your intakes for fire control, just toss in a half-dozen lit briquettes on the center of the charcoal grate and give it 5 minutes to heat up the grill a bit, then fully close the intake with the vent just cracked open...it should snuff them out within about 5 minutes. If it doesn't, your lid/bowl don't fit tightly and/or the vent control is defective/damaged. If the intake won't close-off the air, the coals will continue burning...a loose fitting lid/bowl could also allow air to make it's way to the coals through a down-draft (cold air drops, heated gases rise, causing a rolling effect inside the space).

Hope that helps you understand your kettle grill and indirect cooking with a charcoal fire a bit more.

Eric
 
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