Sick and Tired Of BABYSITTING!

  • Some of the links on this forum allow SMF, at no cost to you, to earn a small commission when you click through and make a purchase. Let me know if you have any questions about this.
SMF is reader-supported. When you buy through links on our site, we may earn an affiliate commission.

sb marto05

Newbie
Original poster
Feb 26, 2012
24
10
West Kelowna British Columbia
Yup, I’m sick and tired of babysitting my little Bradley smoker! So I’ve decided to build a new smoker out of an old fridge.

I’ve been searching and reading post on the SMF for about a month and a half, researching you might say. There are a TON of awesome smokers that have been built here! Thank you for all the ideas!

I found an old Frigidaire (mid to early 50’s I think). It’s all metal inside anyway. Actually one of my customers is a Hazardous Waste management company that handles fridge collection and disposal of the gases and metal. So it didn’t take me long to find one, in fact, I maybe should have been a little more selective and not taken the first one that was available. This one is only 6.5 cubic feet. But it is 3 times as large as my Bradley and should be able to handle a 25 lb. batch of sausage easily. Besides, for my First build and to gain some experience at this it will do just fine.

My plan is to use a PID to control the burner and I have a Smoke Daddy (Big Kuhuna) on order to generate my smoke.

Here are a few pics.
I have already gutted it and stripped out any plastic and rubber. I’ve sanded the exterior with 220 grit and cleaned up all the rust. I’ve patched and sealed all the holes on the inner liner with fire-place cement. The same stuff I’m going to use on the stove rope that will seal the door. I’ve blocked all the holes on the back of the unit where there were vents and access to the motor compartment.

2335a316_DSC00030.jpg


I had to remove the door panel because the rubber seal on the fridge actually is what held the inner panel in place. I’m going to put a piece of sheet metal back in its place. Like a lot of these old fridges I’ve seen on the SMF, the strips that held the inner liner in place were plastic and have to be removed and replaced with sheet metal.

e08bf8c4_DSC00026.jpg


Also utilizing some of the round vent holes I made an adjustable air vent at the bottom for air flow.

9c9696f1_DSC00038.jpg


I’m going to use a 220 volt range element for my heat source. So I built a make shift support for it out of the old motor stand that was in the bottom of the fridge.

b167400f_DSC00035.jpg


I’ve added wheels to it by cutting off the little stands that held the height adjusters.

ad40c1a6_DSC00032.jpg


That’s about it for now. This weekend I’m working on the chimney, rack supports, the door and sealing off the bottom of the fridge. 
 
SB, morning.....  You have done your research well....  Appears your game plan and mods are well on their way to making a great smoking tool..... I built a fridge conversion for a friend and replaced the door liner with 20 ga sheet cold rolled steel.... In order to keep the original hinges, which seemed the easiest, I had to build up the door to fill in the gap... it was about 9/16" gap... I used 3/4" Manila rope and high temp silicone...  there is alot better stuff these days....  Be sure to keep us up to date on your project... lots of pics....  Builds like yours are very interesting to alot of folks....

By the way, Welcome to the forum..... Dave
 
Thanks for the warm welcome Dave. I'll be working on her today. Have lots planned that I want to get done this weekend. OH and my Smoke Daddy came in the mail yesterday, looking forward to using it. LOL and the wife didn't even make much of a fuss. :biggrin:
 
Thanks for the warm welcome Dave. I'll be working on her today. Have lots planned that I want to get done this weekend. OH and my Smoke Daddy came in the mail yesterday, looking forward to using it. LOL and the wife didn't even make much of a fuss.
biggrin.gif
SB, You are well on your way to great Q with support like that.....  I guess when you hit the grocery, no problem picking up 3 butts on sale or 2 briskets HUH...

Sounds like you already make sausage so no need to break the news about needing a grinder and stuffer.......  That is good.... 

So we can expect Q-Views in a week or so....  if all goes according to plan....   Dave
 
Thanks for the warm welcome Dave. I'll be working on her today. Have lots planned that I want to get done this weekend. OH and my Smoke Daddy came in the mail yesterday, looking forward to using it. LOL and the wife didn't even make much of a fuss.
biggrin.gif


Your build looks great so far. My personal recommendation would be to send the Smoke Daddy back and order the AMNPS from here http://www.amazenproducts.com/Default.asp

You can get up to 12 house on a single load and it does not clog up like the Smoke Daddy 

Good luck and keep the pics coming 
 
I have a question for anyone with sheet metal experience on the forum. My door is kind of off kilter now that I've added the sheet metal to it. It won't shut properly now. The top hits before it closes and there is a large gap at the bottom on the side without the hinges. Putting the sheet metal on it has twisted it some how. The door closed fine before I added it. In the cornes where I cut the door, I only cut it far enough to get past the ridge in the picture, maybe 3/4". Any ideas on how to fix this issue so the door shuts properly again? I'm going to try taking all the screws out except the ones right in the corners and see what happens from there.
icon_rolleyes.gif


b88836f4_fridgedoor.jpg
 
Well I didn’t get as much done as I’d hoped to this weekend. I solved the problem with my door but it’s that time of year again and I had to get my tax crap ready for Monday.

Anyway, here the progress, I got my chimney installed. I used a 4 inch hole saw on the outer skin, piece of cake. The inner liner was a whole different beast thought. My hole saw would barely scratch the surface. Whatever they make the interior out of is very hard shit. After about 20 minutes of getting nowhere with the hole saw I switched to my Dermal. 3 blades later I had a nice 4 inch hole. I used high temp silicone to seal around the chimney along with a plate that I cut to fit the 4 inch pipe. Sealed up nicely. Now I just need a rain collar and a cap for it.

I got the 4 pieces that hold the inner liner in place reinstalled. I drilled out each hole a little bigger than the original ones that were in the plastic that I was replacing. This made for a much better fit with all the screws.

The door was a bitch, but I think it was my haste to get’er done yesterday is what my problem was. I took all the screws out except for one in each corner. Then slowly started replacing them and checked to make sure it shut properly each time I added a couple of screws. In the end it went fine and shuts the way it should.

I also got the burner installed and the bottom sealed off with a couple pieces of ¾ inch plywood. I figure it won’t get too hot down there.

f301495c_DSC00040.jpg


Well thats it for now. Time for a little rest and a couple of beers.
beercheer.gif


I'm may do a little work on it each night after work this week. If not next weekend will be busy again.

Shitty pictures I know, sorry about that. For the finish I'll try find a better camera.
 
Make sure you utilize a good drip pan to catch juices, even a disposable aluminum one or more (that's what I use in my smokehouse, see the link Smokehouse at the bottom of my post).  Great looking build!
 
had same problem with my door, did exactly what you did start taking screws out and then add one, check it add another one check it and so on. i even measured the space and marked it even around all sides then clamped it and it was still tight at top and big gap at bottom. there is alot of flex in the door without the panel on there. but like you i eventually got it. was playing with my auber pid i got, cranked her up, set it to 350, no trouble getting there, and that was with back panel off and insulation back there. so today i did a step up process with it no smoke, just playing and this thing is money well spent, i know i could of built one cheaper, but there are only so many hours in the day!!!!  will try to work on her some more this week, need deflector to protect heater (went with 1550w finned strip from grainger) and couple other small items, will try to get some pics and post, i have gotten alot of ideas off this forum, thank you. oh by the way i'm assuming mine is a 1953 amana upright freezer, found two different dates in her 11-19-52 and 12-11-52. good luck on yours
 
see the link Smokehouse at the bottom of my post).  Great looking build!
Gees Pops, I wish I had your carpentry skills, my first wood smoker would have wieghed about 300 lbs less, LOL. Nice unit, beautiful Turkey's!

Thanks Straubman, 

I also ordered some part to build a PID from Auber, they should be here soon.
 
Last edited:
I understand the urge to keep things moving and get 'er done. It's kind of ingrained in some of us. I had to backtrack a couple times on my build, too.

Looks like you're getting it worked out okay.
 
Ready for the Paint Booth!

Well I have made some progress since my last update, here it is. I have got my seal on the door (stove rope ¾”. I used stove cement to glue it on and put a few pop-rivets in the corners and along the sides. Hopefully she stays put.

I used 7/8” x 12 “ slats cut from Brazilian Cherry wood for my rack holders. I got the idea of using wood from my father, Thanks Dad! I just couldn’t see myself paying what these bandits at home-depot want for angel iron.

I mount the bottom door with hinges, it kind of tilted open before. I had to build up the edges with the same wood I used for my rack holders. The door was un even before. Once it’s painted I will cover the back of it with sheet metal and install a piece of stove rope on it to seal off the burner area.

My Big Kahuna (Smoke Daddy) is installed, and I used a union so that it could be easily removed.

In the burner compartment I install a junction box, that will house the original stove element controller. From there I’ll run a piece of #12/3 cab-tire with a 20A/220V male plug end. This will plug into my PID.

So far it’s coming along pretty good, just a few odds and ends to tie up and a couple of major things to look after. They are; build the PID controller and run 220V power out to my garage. OH yeah and give her some swanky paint job!

fa6b9fe4_DSC00043.jpg


ae958049_DSC00046.jpg


cdf1d5e3_DSC00044.jpg


I'm off to run my 220V power supply.

Cheers till next time everyone.

PS, almost forgot, I bought a 10 lb pork shoulder, (going to make pulled pork). It's going to be the first thing that goes in her after she's all seasoned and ready for the good stuff!
beercheer.gif
 
Well folks, She's Done

Here is the finished product. Please ignore that date on the pics.

bdc3ad26_100_2992.jpg


I'm pretty happy with the way it turned out. Not flawless by any means but I'm quiet happy with the results. And I most say I really enjoyed building it.

26976539_100_2983.jpg


e2e62c1c_100_2981.jpg


I put it all together yesterday and tested the PID, after a couple of auto tunes it works great. It hold the temp within 1 to 3 degrees from the set point, that's certainly good enough for me.

83eb725f_100_2986.jpg


I do have a couple of design flaws, minor but they could pose a problem. One is that I have my smoke gen on the same side as my PID. It gets hot and if the power cords touch it that could cause issues. So I'm going to fasten the cords to the smoker, off to the side a little, should be fine then. I painted the door frame where my stove rope seals, and shouldn't have. The rope stuck to the paint and pulled off the door, Shitty cement job I guess, so I have reattached it with high temp silicone and now need to wait for it to set before I season her up.

fef18996_100_2987.jpg


7b2a868b_100_2988.jpg


0893648f_100_2991.jpg


904649f0_100_2982.jpg


Still have to build my racks yet, if it quits raining that's my project for today.
 
SmokingMeatForums.com is reader supported and as an Amazon Associate, we may earn commissions from qualifying purchases.

Hot Threads

Clicky