My First Build, a 215 Gallon RF

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The data plate
What you've got there my friend is an ASME Section VIII unfired pressure vessel.

I am a pressure vessel inspector at an oil refinery, I recognize the ASME "U" stamp (meaning unfired) on the left side about half way down.

The R1549 is Dallas Tank and Welding's registration number with ASME,(American Society of Mechanical Engineers) to build pressure vessels.

The vessels MAWP (maximum allowable working pressure) is 100.8 psig at 300F temperature based on the material of construction (assuming carbon steel), material thickness and vessel diameter.

That is going to make one fine BBQ!

Company History:

Trinity Industries, Incorporated, is a diversified manufacturer of heavy metal products. The company's six basic business segments comprise rail car leasing and the production of rail cars, marine products, structural metal products, pressure and non-pressure tank containers, and metal components. Trinity is a leading rail car manufacturer in the United States, controlling nearly half of the national production capacity for freight cars. Tank cars and hopper cars are leading products. Marine products such as commercial boats, barges, and offshore service vessels for the United States government make up the company's second largest business segment, generating about 17 percent of revenues. Pressure and non-pressure containers for gas and chemical storage, and structural products used in construction of highways, bridges, and buildings each account for 12 percent of revenues. Metal components such as weld fittings and container heads currently make up about eight percent of the company's sales, with the remaining five percent coming from rail car leasing operations.

Trinity Industries was formed in 1958 when the Dallas Tank Company merged with Trinity Steel Company, which made metal products for the petroleum industry; the name was changed to Trinity Industries in 1966. The company has been run by W. Ray Wallace since its first year. Wallace had joined the original Trinity Steel in the late 1940s as the company's 17th employee. After the merger, Trinity was the only publicly owned company that produced a varied line of metal products for liquefied petroleum gas (LPG). LPG, a relatively new form of fuel at that time, is used for industrial production and residential heating. Compressed natural gas and petroleum by-products can be conveniently stored and transported in specially designed tanks that permit a consumer to obtain 270 cubic feet of gas from one liquified cubic foot. As the LPG industry grew rapidly in the late 1950s and early 1960s, Trinity was the only tank manufacturer operating across a large geographical area. The company's competitors were generally smaller concerns whose markets were limited to their own regions, and Trinity, demonstrating an ability to offer consistent quality to LPG suppliers, became the industry leader.
 
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Redheelerdog..................Thanks for the good info on the tank!  I had been wondering why the tank only had a threaded pipe welded to it and not a bunch or ports like a normal propane tank.    

This site is a wealth of information and appreciate everyone's comments and inputs.  More pics coming soon
 
Some pictures of the new progress

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Top slide out grate completed

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Company I bought the Roxoul Insulation from

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2" wide insulation. As future reference, 2" does not compress down to 1" like I needed, more like 1.5" so I had to cut in half.

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Boat trailer I bought for $50...... but have decided to build my own vs. spending the time to shorten this one.
 
Photos from work this weeknd.  Firebox just about compete except the door is not yet installed.  Coming along as planned so far

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Inner skin of the firebox cut with the outlet opening

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Looking inside the firebox

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I

Insulation in place and ready to intall first outer skin

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Top skin with a few rossette welds down the center for stiffness

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Outer skins on, inside vent openings cut.  Need to cut through to the outsidie skins.
 
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Seal i had to make between inner and outer skins to keep insulation in place

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Inner frame to the firebox door, will be filled with insulation and then sheeted over

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Plasma cut the 6"hole into the smoke chamber

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Insulation installed into door frame

More pics soon
 
Man!!! Just when I think you have impressed me as much as you can......You go one step beyond and floor me again !!! Great job brother, keep up the good work and please keep the pics coming. I'm stealing ideas from you for my next build. :)
 
Thanks Choctaw, that means a lot.

This is the reason I felt I had to join this forum.  I looked at so many designs (pictures) on here that helped me get my design I had to repay the favor!  Thanks for the comments I will keep the progress and pics coming
 
Good progress tonight, firebox is coming along well, need to pet the air vent doors and tracks on and smooth some edges tomorrow.  Hopefully start the trailer this weekend

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Per the calculator I needed (2) 4"x6" air vents, I put one on the left and one on the right side of the box.

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Added my idea of an abrasion strip on the leading edge of the firbox to protect against curbs or other road blocks.  Hopefully keep from tearing up the actual box.

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Door complete ready to be welded on, only weighs 72lbs!

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Hinges welded on except i put the bottom hinge on the top and vise vesa......

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Finally the door is on and works well.

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Follow the build to the end and you will see the handle to the firebox and the smoke chamber are going to be the final pieces installed on the build.  Icing on the cake if you will
 
OK, progress has started on the trailer.....and as usualI I over built it.  This was my first attempt at a trailer build from scratch.  Used 3" square 14 gauge for the frame and 3" 11 gauge for the main beam. 

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3" angles over the square tube where the smoke chamber feet will sit and be welded to.  Also hope this will help spread the load into the side rails.

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Bottom side
 
Raptor700-I'm still new to all this, not sure what KCK Hinges are yet??  My local scrap center sells hinges and fence building supplies, got all 4 new for $7 which i thought was a good deal.

Tonight I got the new axel on the trailer and tires mounted, sits nice and high just like I wanted

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Things are finally coming together, lots of progress this past weekend including getting the tank onto the trailer and the firebox mounted.

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First pic with everything mounted

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Forgot to weld the base of my drain after putting in the RF plate........not fun

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