My new hot smoked salmon process.

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maineac

Smoke Blower
Original poster
Mar 13, 2010
84
37
Central Maine
My salmon smoking process has changed nearly 100% since I started in 2010. I won’t explain the whole evolution but rather where I am now and why. Maybe parts will appeal to others, they will experiment and find something even better, but if we don’t share we don’t learn.

I use a modified Bradley black original with 2 heating elements (1000 watts). I use a toolbox smoker with (4) 6 inch pellet smoking tubes providing smoke because I want a very smoke-heavy environment. I start with a wet brine for 6 hours, an overnight in the fridge for the pellicle, then I smoke at 145 degrees for 3-3.5 hr which is what the tubes are good for. At that time I vacuum seal the salmon and drop it into a sous vide at 136 degrees for 2 hours. I remove the salmon and freeze it (already sealed).

Most of my salmon smoking in past years has been done with a ramping of temperature with the thought that it reduced the excretion of albumin. Then I saw some salmon smoked at a straight 170 start to finish which had less albumin than any of my smokes. Another problem all salmon smokers face is the finish temps of salmon with varying thicknesses. The tails and thinner pieces always finish first so you are always checking temps.

Well, sous vide fixes both these issues. All the salmon finishes at the same temp so the tail will taste like the rest of it in a presentation fillet. My experience is that anything over 140 internal in the smoker just dried it out. My salmon now is always moist and yummy, everywhere.

I am still working on the brine. For most of my years I did the Teriyaki, soy, Worcestershire, bay leaves, cayenne, onion powder, garlic powder, blah blah blah thing. My last 2 smokes were just straight up salt, sugar, and water and I thought it tasted more like salmon. So I’m not done here. I also think that stuff might interfere with the pellicle.

I also plan to test smoking at temps higher than 145, like 150 to 165. These are some of the things that keeps smoking interesting.

If you experiment with salmon let us know your results.
 
M,So are you smoking first for flavor and then going with the SV ?
Correct. Heavy smoke for 3 hours or so at 145 degrees which doesn't get the IT anyway near finish temp. but stays out of the "danger zone". Vacuum seal and into the pool. I used to try to smoke to 140 IT but many times would overshoot and end up with dry salmon.
 
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Correct. Heavy smoke for 3 hours or so at 145 degrees which doesn't get the IT anyway near finish temp. but stays out of the "danger zone". Vacuum seal and into the pool. I used to try to smoke to 140 IT but many times would overshoot and end up with dry salmon.
M, Sorry, my feeble mind missed that part in your original post. :) Sounds like a fool proof way for salmon.
 
M, Sorry, my feeble mind missed that part in your original post. :) Sounds like a fool proof way for salmon.
It is easy-peasy compared to before, it brings uniformity to the process, and it leaves room for all kinds of experimentation. Not everyone has a sous vide setup but if you have a PID, and a lot of smokers do, then you can make a faux sous vide for $15-20 with the purchase of a waterproof sensor for the PID. That is if you have a manual dial crock pot. I sous vide using a crock pot for 2 years and while it doesn't circulate the water I checked temps many times and never found more than a 1 degree variation in the pot.
 
M, I love my SV and now finish all my summer sausage in it after giving it a charge of smoke. I agree with you about a SV finished product always coming out perfectly.
 
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M, I love my SV and now finish all my summer sausage in it after giving it a charge of smoke. I agree with you about a SV finished product always coming out perfectly.
Yeah, SV has saved my butt many a day when about noon my wife says, "You know, we didn't plan anything for supper." I will go to the freezer and pull out a bag of gumbo, meat balls and sausage, or meatloaf or whatever and crank up the SV. Done. Everyone should have one.
 
My salmon smoking process has changed nearly 100% since I started in 2010. I won’t explain the whole evolution but rather where I am now and why. Maybe parts will appeal to others, they will experiment and find something even better, but if we don’t share we don’t learn.

I use a modified Bradley black original with 2 heating elements (1000 watts). I use a toolbox smoker with (4) 6 inch pellet smoking tubes providing smoke because I want a very smoke-heavy environment. I start with a wet brine for 6 hours, an overnight in the fridge for the pellicle, then I smoke at 145 degrees for 3-3.5 hr which is what the tubes are good for. At that time I vacuum seal the salmon and drop it into a sous vide at 136 degrees for 2 hours. I remove the salmon and freeze it (already sealed).

Most of my salmon smoking in past years has been done with a ramping of temperature with the thought that it reduced the excretion of albumin. Then I saw some salmon smoked at a straight 170 start to finish which had less albumin than any of my smokes. Another problem all salmon smokers face is the finish temps of salmon with varying thicknesses. The tails and thinner pieces always finish first so you are always checking temps.

Well, sous vide fixes both these issues. All the salmon finishes at the same temp so the tail will taste like the rest of it in a presentation fillet. My experience is that anything over 140 internal in the smoker just dried it out. My salmon now is always moist and yummy, everywhere.

I am still working on the brine. For most of my years I did the Teriyaki, soy, Worcestershire, bay leaves, cayenne, onion powder, garlic powder, blah blah blah thing. My last 2 smokes were just straight up salt, sugar, and water and I thought it tasted more like salmon. So I’m not done here. I also think that stuff might interfere with the pellicle.

I also plan to test smoking at temps higher than 145, like 150 to 165. These are some of the things that keeps smoking interesting.

If you experiment with salmon let us know your results.
Dang it! I've been trying to avoid getting a sous vide deally because I'm running out of counter and storage space.
But this makes absolute sense and I have salmon in the freezer waiting... Maybe Santa, yeah that's the deal 😅
 
Dang it! I've been trying to avoid getting a sous vide deally because I'm running out of counter and storage space.
But this makes absolute sense and I have salmon in the freezer waiting... Maybe Santa, yeah that's the deal 😅
I don’t use my circulator near enough but shrimp and boneless chicken breast done sous vide are game changing.
 
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On a whim, I grabbed a container of Chef Paul Prudhomme's Magic Salmon Seasoning. We love it. Use it on salmon and also on pork. Apply liberally and prepare the salmon however...enjoy.
 

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