Homemade Bologna Shrinking! What Am I Doing Wrong?

  • Some of the links on this forum allow SMF, at no cost to you, to earn a small commission when you click through and make a purchase. Let me know if you have any questions about this.
SMF is reader-supported. When you buy through links on our site, we may earn an affiliate commission.

londonfog

Newbie
Original poster
Apr 6, 2017
20
49
Hey there fellow pitmasters!

Greetings from London UK!

I am a cold cuts fanatic and love bologna, especially paired with some pickles, cheese and beer!

A few weeks back, I thought why not make some myself?! So I did my research, got me some pork shoulder + pork belly cuts, asked the butcher to mince it for me, mixed it with some spices, smoked it on beech wood for about 3 hours and it came out looking like this: 





I was so impressed and so happy with how it came out! I put olives in it as you can see. (I don't use curing salts in my bologna hence the lack of that typical bologna "pink" color. I use celery seeds)

So, fast forward to today, I decided to use the leftover minced meat from the above bologna which I saved in the freezer for another! Well, it EPICLY FAILED and came out looking completely wrinkled up and it shrank! Because of this, there wasn't that classic "red" skin beneath the casing when unwrapped (the meat all stuck to the casing), and it didn't have a good shape at all. I smoked it for almost 4 hours - perhaps too much? I kept it on the far end of the grill though. 

The only difference I made this time to the meat mixture is that:
  • I added American Yellow Mustard instead of powdered mustard
  • I didn't blend the minced meat with a blender, I kneaded it by hand for ages until it became a similar consistency.
I noticed the bologna was still really plump and getting that nice red colour. But, after the last re-filling of coal, the bologna transformed into something totally different into what I described above. I DID use a different brand of coal as I ran out of what I usually use (I usually use natural lumpwood charcoal but had to run to the store which only had instant light lumpwood charcoal), and I think it was a lot hotter than usual.

Can somebody help me answer why this happened? 

Just to note:
 
  • I am using a drum BBQ, not a proper smoker. I keep the coals + wood on one side, and meat on the other. Hoping to upgrade when I can.
  • I do not monitor internal temperature of the grill. I just load about the same size batch of coal every hour. 
 
Last edited:
 
I noticed the bologna was still really plump and getting that nice red colour. But, after the last re-filling of coal, the bologna transformed into something totally different into what I described above. I DID use a different brand of coal as I ran out of what I usually use (I usually use natural lumpwood charcoal but had to run to the store which only had instant light lumpwood charcoal), and I think it was a lot hotter than usual.

Can somebody help me answer why this happened? 

Just to note:
 
  • I am using a drum BBQ, not a proper smoker. I keep the coals + wood on one side, and meat on the other. Hoping to upgrade when I can.
  • I do not monitor internal temperature of the grill. I just load about the same size batch of coal every hour. 
Welcome to SMF!

If I were to hazard a guess at what happened, you answered your question with your last line...  Probably too warm in the smoker and the fat began to render out.  That would cause shrinkage and also cause some sticking to the casing.

If you can monitor and control temps, try and start close to 125-130 for a couple of hours with no smoke to dry the surface, then add smoke and bump up the temperature to ~140, after 1/2 hour, bump up the temp to 150, and continue to do this each half hour until the pit temp is 170.  Let it smoke at 170 until you hit an internal temperature of 152, then pull and shower with cold water for 10-15 minutes to stop the cooking action.  This should get you a nice chub of sausage or bologna.
 
 
Welcome to SMF!

If I were to hazard a guess at what happened, you answered your question with your last line...  Probably too warm in the smoker and the fat began to render out.  That would cause shrinkage and also cause some sticking to the casing.

If you can monitor and control temps, try and start close to 125-130 for a couple of hours with no smoke to dry the surface, then add smoke and bump up the temperature to ~140, after 1/2 hour, bump up the temp to 150, and continue to do this each half hour until the pit temp is 170.  Let it smoke at 170 until you hit an internal temperature of 152, then pull and shower with cold water for 10-15 minutes to stop the cooking action.  This should get you a nice chub of sausage or bologna.
Thank you for the hearty welcome! 

Just as I thought, probably the fat rendering out. 

Thank you for all the great tips and advice, I think my next investment will be a thermometer to read the internal temperature of the grill. 

Here is a picture of how it turned out this time, for anybody wondering:


As you can see, much different than the first.
 
Still wasn't bad enough to stop me putting it into a delicious (well, delicious for me) sandwich, so thats a plus! 

(I'm aware I'm a little pickle crazy)

 
Last edited:
Looks good to me!

A great thing about this hobby is that MOST of the time we can eat our mistakes...

Keep in mind, you'll need to monitor the pit temperature, but also the internal temperature of the meat.  An instant read for the meat is a good way to go if you can't get a dual probe therm.
 
  • Like
Reactions: londonfog
LF, I think most sausage makers/smokers have had a stick or two look like your last one. The culprit is always too much heat and too high an IT, looks tasty though !
icon_smile.gif
 
 
Last edited:
I've found that they all Shrink one way or another!!

It usually starts at one end & works it's way to the other!!
icon_rolleyes.gif


Bear
 
I'd agree with you getting it to hot caused the shrinkage. You should consider buying some Cure #1 and slowly cook it in the temp. range Cranky mentioned
 
This may not apply, but it might keep you from getting discouraged.

A couple months ago I made some Sweet Lebanon Bologna---normally not cooked----ran in to a humidity problem while doing a 48 hour cold smoke----decided to cook it to 140 IT-----Thought it was way to dry at first, but after sitting in the fridge for a couple days, the improvement in moisture, texture and flavor was immense. Turned out to be one of my best makes.

 Things may not be as bad as they first appear.

Blaise
 
SmokingMeatForums.com is reader supported and as an Amazon Associate, we may earn commissions from qualifying purchases.

Hot Threads

Clicky