Pit Barrel Cooker Question

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After 2 serious burns, washing, and 4 hours of using an angle grinder, my drum is finally free of paint.  That's a lot of work, but it should get more fun from here as it comes together.

Good luck with the rest of the project, we will want pictures!
 
Both my barrels will not fit with a weber lid, I did hear some do so you might measure if you try going this route. I just use the original lid and it works fine. One of these days I am going to weld a sleeve in so I can use a dome lid though.
 
 
you don't need new drums or food safe drums that is what the burn out is for as well as removing the paint. once burnt out and seasoned it matters not what was in the barrel. I have 2 and they were both petroleum barrels. Perfectly safe.
I was able to pick up a weed burner for around $20.  Probably not the best one out there, but it works.  These things are insane!!!  After giving our 9 year old son a demonstration, he stood there stunned and said "woah...that was awesome."
 
What temperature resistant paint to y'all use?  Is 500 enough?  It seems like it would be OK unless there was a grease fire.  So maybe the next step up, which would be around 1,000 or 1,200?
 
First picture.  I painted today with high temp (2000) engine primer.  Should be picking up parts early this week.  Then drilling holes, painting, putting together, etc.  More to come...

Alan
 
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Along with the legs of the charcoal basket, the link suggests using lock nuts.  Are these really necessary?  I'm having trouble finding stainless steel lock nuts without nylon.  I'm thinking that nylon inside of a smoker is not such a great idea.
 
Lock nuts aren't needed. Two nuts together would work or Lock washers would do the trick. I used Zinc coated. Weed burner takes care of the Zinc fast.
 
This is my charcoal basket. I welded it, but it could be put together with nuts and bolts or wire tied together. Just for reference the pizza pan is 16". The diameter of the charcoal basket is 12". Stand off is 3 1/2".



Close up of the adjustable rack system.



You can see one of the three 3/4" gate valves. I have no problems achieving pit temps above 500°f with just the three 3/4" intakes. I do not use water in the UDS and I rarely use a diffuser. Only for really long low and slow cooks do I use the diffuser. I use typically use my weed burner to get the charcoal going. I can maintain temps easily anywhere from 180°f-500°f+ I just use the fat lid and the 1" and 2" bungs in the lid as my exhaust. Both of those are wide open for the entire cook. I use the lower vents to control the pit temps.For low temp smokes (under 285°) I usually have two vents fully closed and one vent opened as needed to maintain the temp I want the pit. High temp I use all three vents opened to whatever I need to get the temps I want.
 
Can you tell me what size drill bit would be sufficient to accommodate a 3/4" steel pipe nipple?  I guessed 3/4" and was clearly wrong as the air intake holes are not big enough.
 
I used a "step" bit to drill the holes. This allowed my to drill the holes slightly smaller than the threaded pipe. That way I could screw the nipples into the hole and not have to use nuts to stop the nipple. The step bit that I used went up to 1 1/4".
 
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If all goes according to plan, my UDS should be done this week.  The lid and almost all of the pipes and elbows have been painted.  I need to drill a couple of extra holes, then should be able to paint the drum.  Getting close! 
 
 
If all goes according to plan, my UDS should be done this week.  The lid and almost all of the pipes and elbows have been painted.  I need to drill a couple of extra holes, then should be able to paint the drum.  Getting close! 
Can't wait to see it!
 
Can someone explain how to make a picture show up with your post?  I thought I was doing this, but it's just showing as a JPG that can be downloaded. 
 
Here is my progress to date.  The lid handle spring should come tomorrow.  Also, the thermometer should be here Thursday.  Then, I can drill the last hole and paint the drum.  Shouldn't be much longer!
 
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Finally done!  Actually, the grate is on order and should be here Thursday. Then I'll just need to season it before we're ready for business.  This was a great experience.  There are things I would do differently next time and there are some imperfections that would be a problem if trying to sell this.  But functionally, everything should be great.  I'll post some pictures once I start smoking some delicious BBQ.  Thanks for your input!

Alan
 
Looking good Smokey! Quite jealous of your build, a lot fancier than mine. Now we will just need pictures of the smokey deliciousness that you get out of it.
 
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