My first build fixing to get started....

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Well I got the sink station and meat prep area welded up and installed yesterday. Put a 26 gallon grey water well on it and a 16 gallon fresh water cell on there. Got a 1.0 gpm pump. Hope that's big enough?? Sprayed the insides and the racks with a good coat of flax the seed oil and built a fire. Came up to 200 degrees fairly fast but from 200 to 380 took a hour or so. Popped the lid and sprayed with water for a good steam cleaning. Everything looks seasoned nicely. Dropped it off at my friends body shop last night. Paint goes on today. Using a ceramic based paint that is stable to 2100 degrees. We will see...... Pics to come in a few days.
 
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Can't wait to see the painted pics, make sure and post a lot of them.  Looks great FiremanJim.

The 1.0 should work, I have a 3.0 GPM on mine, works great if the 1.0 doesn't satisfy your needs.  $35.99 + shipping on ebay, several places.  Are you planning on a water heater as well?  I would like to add one, but that will be well down the road.  I know at KCBS they require you to have hot water, but with the burner mounted, that won't be a problem.  That's how I do it right now.  Boil a pot when I need it for cleanup.
 
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Well...it is finally finished.  All that is left is the lettering and graphics.  Added a 2.5 gallon Hot Water heater.  So We now have hot and cold water.  A BIG THANK YOU goes out to DAVE and RASSIMMO for all your help.  Could not have pulled it off with out you guys.  BBQ GURU DX2 will arrive next week.  Look for us on the KCBS Tour.  Fully Involved N' Smokin' is our team name.  This thing cooks great.  Less than 5 degrees difference from one Tel-Tru Thermometer to the other.  Enjoy the pics.








 
Jim, looks good.....  Very glad everything worked out well.....   I like the colors...... the folks will know who you are for sure.....   Have you had much time to fool with the FB air intake above the fire grate ???   Do you like the adjustment it gives you ??    Just curious as every smoker is different...... 

Dave
 
Firemanjim,

That really looks great!  Love the colors. Will definitely stand out in a crowd and be easily recognized.  I know your glad that it is finally done but you know that it is really never truely finished it is just waiting for your next idea to fully hatch.  Good luck, Weedeater 
 
That top FB vent works great. If I open it the temp decreases in the cook chamber. Closing it raises the temp. Great for making fine adjustments. This thing is really efficient too. With 3 inches of water on the RF plate it comes to 260 in 45 minutes. I am very pleased....
 
Glad to hear everything worked out good for you. I hope mine is that consistant across the cook chamber when done. Good luck with the comps and have some fun.
 
Well took the plunge and got a BBQ Guru DX2 for the smoker.  Ordered one of the 25 cfm fans and it was not enough.  When the fan came on it would not raise the temps with all the air intakes closed.  I cracked the firebox intake and it worked.  Called BBQ Guru and they said it was on the border line and adding a second 25 cfm fan would do the trick.  And it did.  Works GREAT.  Kinda feel like I am CHEATING.  I did not have any problems getting up to and maintaining temps at all before the GURU.  The Guru just makes it simplier and easier.  Money well spent.  All I cook with is wood, no charcoal, so therefore (according to the GURU Teck folks) my cooker requires more airflow.  Does that fly with you guys???  I use less wood with the Guru too.  When I get the cooker up to temp I set the Guru.  Then just add wood to the firebox about every 3 hours.  I am well pleased.  I have 2 of the Tel-Tru thermometers with 1.5" stems.  When they register 210 deg the center mounted Guru probe reads 250 deg......is there that much temp difference from the outer edges of the cooker to the inside center portion???  Guru probe is mounted in the dead center of the cooker directly under the top cooking grate.  Well give me some thoughts guys.....Thanks....Jim
 
My guru always reads different than my 2 gauges. I've had it for over a year now and still can't figure that one out. I just got back from the Florida gathering and I'm going to pull every gauge and the guru probe and check them again in boiling water. Did you Check your probes in boiling water. My meat probe was 4 off and the pit probe were 6 degrees off right out of the box
 
I don't have the GURU but my therms on the doors always read about 30 to 40 degrees cooler than the center of the lower rack.  I think from what I hear that is very normal readings. 
 
rig looks great! like the colors, very fitting.

been debating the guru also.

my gauges also run different, but i also heard that is very normal.

congrats

Dawg
 
Jim, 

Great looking build, the paint really kicks it up!  I have been looking at your build and taking some ideas for my little left handed patio RFS.  I had a question about the additional air intake above the fire. From what I have read, I am going to install this.  How did the size get determined?   I ran your numbers and came up with 32 sq" for air inlets.  Did you put the 2" x 8" top vent in addition to the 32 sq". for a total of 48 sq"?  or is it included in the total intake value? 

Thanks and good luck on the tour,

Tom  aka RadioGuy
 
 
Jim, 

Great looking build, the paint really kicks it up!  I have been looking at your build and taking some ideas for my little left handed patio RFS.  I had a question about the additional air intake above the fire. From what I have read, I am going to install this.  How did the size get determined?    I ran your numbers and came up with 32 sq" for air inlets.  Did you put the 2" x 8" top vent in addition to the 32 sq". for a total of 48 sq"?  or is it included in the total intake value? 

Thanks and good luck on the tour,

Tom  aka RadioGuy
 
Jim, morning.....  There is no calculation for that upper intake that I know of.....  I picked it....  approx 25% of the calculated inlet area...  on small smokers, enlarge that # a little.... on large smokers shrink it down...    Because the upper air inlet is something new to the smoker build, I have no "firm" idea if the area can be subtracted from the lower air inlet....  Ribwizzard had the first upper air inlet I saw and it was good....  Just one of those things...    Guesstimate and build and modify and fix and repeat until the smoker works perfect for you.....

Dave 
 
Jim, morning.....  There is no calculation for that upper intake that I know of.....  I picked it....  approx 25% of the calculated inlet area...  on small smokers, enlarge that # a little.... on large smokers shrink it down...    Because the upper air inlet is something new to the smoker build, I have no "firm" idea if the area can be subtracted from the lower air inlet....  Ribwizzard had the first upper air inlet I saw and it was good....  Just one of those things...    Guesstimate and build and modify and fix and repeat until the smoker works perfect for you.....

Dave 
Dave, Just my perspective I would not reduce size of lower intake because of need to get fire going. Upper intake is just a way to increase air flow through CC without increasing heat from the fire. That helps equalize CC temp from one end to the other. More air flow allows for more even cooking as in a convection oven. I think
 
It actually decreases air flow into the cook chamber on my build. If my cooker is running 20 deg or so too hot I can simply open that top vent and she will come right down where I want it. If it is more than 20 deg I also have to close off my smoke stack a little as well. I did not subtract the 2"x4" top intake from my overall required intake volume. Whatever the formula called for intake wise is in the lower intakes. The upper intake is just extra. Since I added a dual 25 cfm BBQ Guru system to my unit the top intake really works great.
 
I had such a hard time getting people to understand the value of the upper vent, I'm happy to see more and more builders applying it and realizing the added control it gives.  Ive been playing with duo intake vents for a while on large pits, where I put a pie vent on the bottom of the fire box and a slide style on the door a few inches above the fire grate. Actually on those, I will actually switch completely over to the upper vents towards the end of the cooking cycle, so I recommend making both vents fairly large.

I'm still fine tuning this on the smaller builds, mainly due to size limitations of the firebox, and the necessity of a patio size cooker needs to be cleaner to operate and clean the ashes out than a pit.and you can not have an ash pan and a bottom pie vent at the same time. To tell the truth, I count on my road trip with the pit to blow out the remaining ashes to keep from having to sweep it out when I get home. But one time on one of my vertical cookers, I didn't get the fire out all the way, and didn't latch the firebox door good, and the fire started roaring going down the road. This was a full concession style trailer with screen enclosure, sinks, etc. and the fire basket actually slide out of the firebox and landed in the middle of the floor with roaring fire going. I learned real quick the value of having a fire extinguisher on board.

Anyway, on my small pits Ive decided on a two hole pie vent that the radius is set at fire grate height,  with the upper hole 40% and lower hole 60% of recommended intake volume. That is what seems to work the best on the round firebox. My three hole design (#22) did not get enough air below the grate with out raising the grate too high.
 
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