My First Build, a 215 Gallon RF

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purduesmoker

Fire Starter
Original poster
Jan 17, 2012
33
15
Amarillo, Tx
Today I picked up and started my first ever build, a 215 gallon RF.  Had to travel two hours to Lubbock, TX to pick it up but got a good price and they tank turned out better than expected.  Upon inspection when I got it home, the data plate shows a few things that made me happy.  First of all the tank was made by the Dallas Tank & Welding Co. in Dallas, TX.  Being a transplant to Texas from another great state (Indiana), I have really come to love everything about Texas,especially smoked food and Red Blooded Americans!   So for me the fact the tank was made in Texas makes me happy.  Second, the wall thickness is .250 thick, I'm not sure what more modern tanks wall thicknesses are but I was impressed to see .250 stamped on the data plate.  Third and the most interesting to me, the tank was build during the middle of WWII, data plate shows built in 1943.  For an aviation and military nut like myself, its neat to have a tank that survived being melted down to make armored tanks and possibly not even made at all. 

I had been thinking about painting the smoker and trailer an OD green anyways but now knowing this tank's history, my smoker will be a military theme in OD green, US Army star, stenciling, and hopefully some old military Jeep tires with an American flag proudly flying overhead.

I have never built a trailer before so may be looking for some help you more experienced guys!  More pictures to follow soon.
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The kids think this is going to be fun

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The data plate
 
I have had great luck repurposing boat trailers for my roaster. In both cases folks were trying to 'get rid' of the boat - and the trailer came with it!

I just had to find somebody that lived on a lake - that wanted the boat.

The nice thing about a boat trailer is that often they are easily adjustable - the axle will move forward and back just by loosening and tightening bolts.

In this case the cross members of the trailer matched up perfectly with the feet on the tank. Slide the axle back a bit and I was all good!

https://picasaweb.google.com/113729492104041066438/Roaster
 
Great score on the tank. If you have any questions this is the place to go. There's a lot of talent here and everyone's helpful.

Cool tag. I left the tag on mine 'cause I'm proud of where it came from like you.
 
Its been a few days but here is the recent progress

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Adding the seal to the inside

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Main door hinges

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Firbox frame

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.125 inside sheeting.   Will have insulation and .250 outer sheeting

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Burnout day finally!
 
What is the purpose of the burn? Is it to get rid of that propane smell they add to the gas? Some one mentioned chlorine bleach to eliminate the odor? That looks like a pretty hot fire, any problems with warping?

Your build looks great so far!!!

My kids are all Purdue grads 2 of my own, 2 in-law, 6 potential Boilers, my grand-kids
Mike
 
Its been a few days but here is the recent progress

0217062e_IMG_2236.jpg


Adding the seal to the inside

b4e92e14_IMG_2239.jpg


Main door hinges

19cf55f4_IMG_2241.jpg


Firbox frame

d5ce9b8b_IMG_2244.jpg


.125 inside sheeting.   Will have insulation and .250 outer sheeting

b0f8105b_IMG_2245.jpg


9209852f_IMG_2249.jpg


Burnout day finally!
 
Madd Fox, good to her, Boiler up!

From what I know the burnout helps get of any residue inside incase it previously held oil, fuel, or another substance.  After the burnout I could tell the inside surfaces were free of some previous goo and the odor was basically gone.  On the warpage, with the .250 wall thickness, I didnt notice anything.  I did notice when I cut the opening for the door that it did warp or bow along the bottom egde but I kind of expected it since I was cutting across a know weld joint.
 
More progress, the lower slide out grate is now built and installed and will be building the top slide out today.  Cutting the opening in the tank for the firebox WAS NOT my favorite part of his project.  Measuring twice and cutting once took forever but luckily it came out a little undersized and not oversized.  The trailer its currently on was just to get the firebox opening cut, I still have not started the trailer fab.

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Lower grate

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Slide out rails, 1 1/4 angle.

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Getting  a straight line starting point was more difcult that I had planned for the cut.
 
I love the slide-out grates, i have a similar design in mine and can stand on them . Wish I had your talent at welding , you are good at your craft. Keep up the good work and keep the progress pics coming.
 
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